Installation Procedure

WARNING: This page is about a different car, the 2007 Hummer H2. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Intake Manifold Gasket

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Install new intake manifold gaskets (1) to the intake manifold.

Fig 2: Intake Manifold

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Install the intake manifold.
Apply a 5 mm (0.20 in) band of threadlock to the threads of the intake manifold bolts. Refer to Sealers, Adhesives, and Lubricants for the correct part number.

Fig 3: Identifying Intake Manifold Bolt Tightening Sequence

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NOTE: Refer to Fastener Notice .

Install the intake manifold bolts.
Tighten:
1. Tighten the intake manifold bolts a first pass in sequence to 5 N.m (44 lb in).
2. Tighten the intake manifold bolts a final pass in sequence to 10 N.m (89 lb in).

Fig 4: View Of EVAP Purge Solenoid Vent Tube

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Install the EVAP purge solenoid vent tube to the solenoid (1) and vapor pipe.

Fig 5: View Of Manifold Absolute Pressure (MAP) Sensor

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IMPORTANT: Lightly coat the MAP sensor seal with clean engine oil before installing.

Install the MAP sensor (1) to the intake manifold.
Route the electrical harness into position over the engine.

Fig 6: View Of MAP Sensor & Knock Sensor Electrical Connectors

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Connect the knock sensor harness electrical connector to the intake manifold.
Connect the following electrical connectors.
- MAP sensor (1)
- Knock sensor (2)
Install the fuel injectors. Refer to Fuel Injector Replacement .
Install the throttle body. Refer to Throttle Body Assembly Replacement .