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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 62 (Engine Mechanical) >> Repair Instructions >> On-Vehicle Repair Instructions >> Engine Rear Cover Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Hummer H2. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • Do not reuse the crankshaft oil seal or rear cover gasket.
  • Do not apply any type of sealant to the rear cover gasket (unless specified).
  • The special tool in this procedure is used to properly center the crankshaft rear oil seal.
  • The crankshaft rear oil seal will be installed after the rear cover has been installed and aligned.

    Install the rear cover without the crankshaft oil seal.

    • All gasket surfaces should be free of oil or other foreign material during assembly.
    • The crankshaft rear oil seal MUST be centered in relation to the crankshaft.
    • An improperly aligned rear cover may cause premature rear oil seal wear and/or engine assembly oil leaks.
    Fig 1: View Of Sealant Applied To Rear Oil Pan-To-Engine Block Junction
    GM451898Courtesy of GENERAL MOTORS CORP.
  1. Apply a 5 mm (0.20 in) bead of sealant 20 mm (0.80 in) long to the oil pan to engine block junction. Refer to Sealers, Adhesives, and Lubricants  for the correct part number.
    2. Fig 2: View Of Rear Cover, Bolts & Gasket
    GM64282Courtesy of GENERAL MOTORS CORP.
  2. Install the rear cover gasket and cover.
  3. Install the rear cover bolts until snug. Do not overtighten.
    4. Fig 3: View Of Oil Pan-To-Rear Cover Bolts
    GM680413Courtesy of GENERAL MOTORS CORP.
  4. Install the oil pan-to-rear cover bolts (1) until snug. Do not overtighten.
    5. Fig 4: View Of J 41476
    GM451716Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The tapered legs of the alignment tool must enter the rear cover oil seal bore.
  5. Rotate the crankshaft until two opposing flywheel bolt holes are parallel to the oil pan surface.
  6. Install the J 41476  and bolts onto the rear of the crankshaft. See Special Tools .
    NOTE: Refer to Fastener Notice .
  7. Tighten the J 41476  mounting bolts until snug. See Special Tools . Do not overtighten.

    Tighten: 

    1. Tighten the oil pan-to-rear cover bolts to 12 N.m (106 lb in).
    2. Tighten the engine rear cover bolts to 30 N.m (22 lb ft).

  8. Remove the J 41476  . See Special Tools .
  9. Install a NEW crankshaft rear oil seal. Refer to Crankshaft Rear Oil Seal Replacement .
  10. Install the engine flywheel. Refer to Engine Flywheel Replacement .
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