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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 62 (Engine Mechanical) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Crankshaft and Bearings Cleaning and Inspection >> Measuring Connecting Rod Bearing Clearance - Gaging Plastic Method

Measuring Connecting Rod Bearing Clearance - Gaging Plastic Method

WARNING: This page is about a different car, the 2007 Hummer H2. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Piston, Connecting Rod, Bearing Cap, Bearing Halves & Bolts
    GM53223Courtesy of GENERAL MOTORS CORP.
    IMPORTANT:
    • Connecting rod bearings are a precision insert type. Connecting rods are of a powdered metal design and cannot be shimmed or filed for bearing fit. If clearances are found to be excessive, a new bearing and/or connecting rod are required.
    • Do not rotate the crankshaft while gaging plastic is between the crankshaft journal and the bearing surface.
  1. Remove the bearing cap, bearing half and bolts.
  2. Fig 2: View Of Gaging Plastic Installed On Crankshaft Journal
    GM4980Courtesy of GENERAL MOTORS CORP.
  3. Install the gaging plastic onto the connecting rod bearing journal. Install the gaging plastic the full width of the journal.
  4. Fig 3: View Of Piston, Connecting Rod, Bearing Cap, Bearing Halves & Bolts
    GM53223Courtesy of GENERAL MOTORS CORP.
  5. Install the bearing cap, bearing, and bolts.

    Tighten: 

    1. Tighten the connecting rod bolts first pass to 20 N.m (15 lb ft).
    2. Tighten the connecting rod bolts a final pass to 75 degrees using the J 45059  . See Special Tools .

      Refer to Piston, Connecting Rod, and Bearing Installation .

  6. Remove the bearing cap, bearing, and bolts.
  7. Fig 4: Measuring Gaging Plastic
    GM4981Courtesy of GENERAL MOTORS CORP.
  8. Measure the gaging plastic at its widest area using the scale supplied with the plastic gaging kit.

    The connecting rod bearing clearance should be 0.023-0.076 mm (0.0009-0.003 in).