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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 528 (Engine Mechanical - 5.3L, 6.0L, 6.2L - Repair Instructions - Off Vehicle) >> Repair Instructions - Off Vehicle >> Intake Manifold Cleaning and Inspection >> Inspection Procedure

Inspection Procedure

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  1. Inspect the manifold for the following conditions:
    • Damaged gasket or sealing surfaces
    • Loose threaded inserts or studs
    • Debris or restrictions within the passages of the manifold
    • Damaged or broken vacuum fittings
    • Inspect the composite intake manifold assembly for cracks or other damage.
  2. Fig 1: Inspecting Intake Manifold Cylinder Head Deck For Warpage
    GM492779Courtesy of GENERAL MOTORS COMPANY
  3. Inspect the intake manifold cylinder head deck for warpage.
    1. Locate a straight edge across the intake manifold cylinder head deck surface.

      Position the straight edge across a minimum of two runner port openings.

    2. Insert a feeler gauge between the intake manifold and the straight edge.

      An intake manifold with warpage in excess of 3 mm (0.118 in) over a 200 mm (7.87 in) area is warped and should be replaced.