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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 482 (Rear Drive Axle) >> Repair Instructions >> Drive Pinion Housing and/or Seal Replacement >> Removal Procedure

Removal Procedure

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    NOTE:

    Observe and mark the positions of all the driveline components, relative to the propeller shaft and the axles, prior to disassembly. These components include the propeller shafts, drive axles, pinion flanges, output shafts, etc. Reassemble all the components in the exact places in which you removed the parts. Follow any specifications, torque values, and any measurements made prior to disassembly.

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Drain the axle lubricant. Refer to Differential Oil Replacement (8.6 Inch Axle) , Differential Oil Replacement (10.5 Inch Axle) , Differential Oil Replacement (9.5LD Inch Axle) .
  3. Remove the rear axle shafts. Refer to Rear Axle Shaft and/or Gasket Replacement .
  4. Remove the rear propeller shaft from the vehicle. Refer to Rear Propeller Shaft Replacement .
  5. Remove the drive pinion flange/yoke and/or oil seal. Refer to Drive Pinion Flange/Yoke and/or Oil Seal Replacement .
  6. Fig 1: Identifying Pinion
    GM694822Courtesy of GENERAL MOTORS COMPANY
  7. Using a hydraulic press and an appropriate tool, remove the pinion.
  8. Fig 2: Collapsible Spacer
    GM739955Courtesy of GENERAL MOTORS COMPANY
  9. Remove the collapsible spacer.
  10. Fig 3: Outer Pinion Bearing Cup
    GM739944Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    When performing the following service procedure, move the drift back and forth between one side of the cup and the other in order to work the cups out of the retainer evenly.

  11. Using a hammer and a brass drift in the slots provided, remove the outer pinion bearing cup.
  12. Fig 4: Removing Inner Pinion Bearing Cup
    GM739945Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    When performing the following service procedure, move the drift back and forth between one side of the cup and the other in order to work the cups out of the retainer evenly.

  13. Using a hammer and a brass drift in the slots provided, remove the inner pinion bearing cup.