LEMON Manuals: Even more car manuals for everyone
Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 482 (Rear Drive Axle) >> Repair Instructions >> Differential Overhaul (10.5 Inch Axle) >> Assemble Procedure

Assemble Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2012 GMC Yukon XL, 2012 GMC Yukon, 2012 Chevrolet Tahoe, 2012 Chevrolet Suburban, and 2012 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply a small amount of the proper gear lubricant to the differential side gears and the differential pinion gears. Refer to Fluid and Lubricant Recommendations .
  2. Fig 1: Exploded View Of Differential Assembly
    GM2153694Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    If reusing the differential side and pinion gears, install them in the original position.

  3. Install the thrust washers (5) differential side gears (4) into the differential case (6).
  4. Install the differential pinion gears (2), thrust washer (1) on the differential spider (3).
  5. Position the differential thrust washers (1), pinion gears (2) and the spider (3) in the differential case (5).
  6. Fig 2: Aligning Differential Case Arrows
    GM739964Courtesy of GENERAL MOTORS COMPANY
  7. Align the arrows on the differential case halves.
  8. Fig 3: View Of Proper Differential Side Gear & Thrust Washer On Differential Pinion Gears Position
    GM2153858Courtesy of GENERAL MOTORS COMPANY
  9. Position the differential side gear (3) and the thrust washer (3) on the differential pinion gears (4).
  10. Install the differential case half (1).
  11. Install the differential ring gear. Refer to Drive Pinion and Ring Gear Replacement (10.5 Inch Axle) , Drive Pinion and Ring Gear Replacement (8.6, 9.5LD Inch Axles) .
  12. Install the differential side bearings. Refer to Differential Bearing Replacement .