LEMON Manuals: Even more car manuals for everyone
Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 477 (Hydraulic Brake System) >> Repair Instructions >> Brake Pedal Assembly Replacement (JD9, JF3, JF7) >> Installation Procedure

Installation Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2012 GMC Yukon XL, 2012 GMC Yukon, 2012 Chevrolet Tahoe, 2012 Chevrolet Suburban, and 2012 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Brake Pedal
    GM2716609Courtesy of GENERAL MOTORS COMPANY
  1. Install the brake pedal (1).
  2. Fig 2: Brake Pedal Pivot Bolt
    GM2716608Courtesy of GENERAL MOTORS COMPANY
  3. If installing a new brake pedal pivot bushing, ensure the conical flange end of the bushing is on the inboard side of the pedal.
  4. For installation, apply high temperature grease GM P/N 12345996 (Canadian P/N 10953501) to the ID of the brake pedal pivot bushing.
  5. Install the brake pedal pivot bolt (1).
  6. Fig 3: Brake Pedal Pivot Nut
    GM2716607Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

  7. While holding the brake pedal pivot bolt stationary, install the brake pedal pivot nut (1) and tighten to 26 N.m (19 lb ft).
  8. Apply a thin coat of high temperature lubricant, GM P/N 12345996 (Canadian P/N 10953501) to the brake pedal pivot pin.
  9. Connect the power brake booster pushrod.
  10. Fig 4: Power Brake Booster Pushrod Retaining Clip
    GM2716606Courtesy of GENERAL MOTORS COMPANY
  11. Install the power brake booster pushrod retaining clip (1).
  12. Rotate the power brake booster retaining clip 360 degrees to ensure the clip is fully engaged in the brake pedal pivot pin groove.
  13. Fig 5: Power Brake Booster Pushrod Retaining Clip Bolt
    GM2716605Courtesy of GENERAL MOTORS COMPANY
  14. Install the power brake booster pushrod retaining clip bolt (1) and tighten to 10 N.m (89 lb in).
  15. Fig 6: Brake Pedal Position Sensor
    GM2690226Courtesy of GENERAL MOTORS COMPANY
  16. Install the brake pedal position sensor (1).
  17. Fig 7: Brake Pedal Position Sensor Bolt
    GM2690215Courtesy of GENERAL MOTORS COMPANY
  18. Install the brake pedal position sensor bolt (1).
  19. Connect the brake pedal position sensor electrical connector.
  20. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration .