LEMON Manuals: Even more car manuals for everyone
Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 477 (Hydraulic Brake System) >> Repair Instructions >> Brake Master Cylinder Adapter Replacement >> Installation Procedure

Installation Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2012 GMC Yukon XL, 2012 GMC Yukon, 2012 Chevrolet Tahoe, 2012 Chevrolet Suburban, and 2012 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Brake Master Cylinder Adapter
    GM1966263Courtesy of GENERAL MOTORS COMPANY
  1. Install the master cylinder adapter gasket, if removed.
  2. Install the brake master cylinder adapter (1).
  3. Fig 2: Brake Booster Nuts
    GM1892257Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

  4. Install the 4 brake pedal bracket nuts (1) and tighten to 25 N.m (18 lb ft).
  5. Fig 3: Stoplamp (Brake Light) Switch
    GM1892252Courtesy of GENERAL MOTORS COMPANY
  6. Connect the brake pedal pushrod while simultaneously installing the stoplamp switch (1).
  7. Fig 4: Brake Booster Pushrod Retainer
    GM1892250Courtesy of GENERAL MOTORS COMPANY
  8. Install the brake pushrod retainer (1).

    Rotate the brake pushrod retainer 360 degrees to ensure the retainer is fully engaged in the brake pedal pushrod pivot pin groove.

  9. Fig 5: Brake Booster Pushrod Retainer Bolt
    GM1892248Courtesy of GENERAL MOTORS COMPANY
  10. Install the brake pushrod retainer bolt (1), if equipped and tighten to 10 N.m (89 lb in).
  11. Fig 6: Brake Master Cylinder And Master Cylinder Seal
    GM1892241Courtesy of GENERAL MOTORS COMPANY
  12. Connect the BMC primary piston position sensor electrical connector.
  13. Install the master cylinder seal (1), if removed.

    Ensure the brake master cylinder seal is fully seated in the groove on the master cylinder housing.

  14. Fig 7: Master Cylinder
    GM1966261Courtesy of GENERAL MOTORS COMPANY
  15. Position the master cylinder (1) to the master cylinder adapter.
  16. Fig 8: Master Cylinder Nuts
    GM1966259Courtesy of GENERAL MOTORS COMPANY
  17. Install 2 new master cylinder nuts (1) and tighten to 33 N.m (24 lb ft).
  18. Inspect the battery state of charge. Refer to Battery Inspection/Test .
  19. If necessary, connect a battery charger to the 12V battery. Refer to Battery Charging .
  20. Install a scan tool to the vehicle.
  21. NOTE:

    The ignition switch must remain in the ON position with the engine OFF during this procedure.

  22. Turn the ignition ON with the engine OFF.
  23. Using the scan tool, perform the following steps:
    1. Select Diagnostics
    2. Select the appropriate vehicle information
    3. Select Chassis
    4. Select Electronic Brake Control Module (EBCM)
    5. Select Module Setup
    6. Select BMC Primary Piston Position Relearn and follow the instructions on the scan tool