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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 461 (Wiring Systems And Power Management - Diagnostic Information And Procedures) >> Diagnostic Information and Procedures >> Repairing Connector Terminals (Terminal Repair) >> Cable Seal Terminals

Cable Seal Terminals

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  1. Cut off the terminal between the core and the insulation crimp to minimize any wire loss.
  2. Remove the old seal.
  3. Apply the correct cable seal, per the wire gauge size, from the kit. Slide the seal back along the wire to enable removal of the insulation.
  4. To minimize wire loss, remove only the insulation required.
  5. Using the connector end view, determine the correct crimp tool and crimp jaw.
  6. Align the seal with the end of the cable insulation.
  7. Position the stripped wire and seal in the terminal.
  8. Hand Crimp the core wings first.
  9. Hand Crimp the insulation wings around the seal and the cable.
  10. Solder all of the hand crimp terminals except the Micro-Pack 100 and 0.64 sizes.
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