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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 42 (Disc Brakes) >> Repair Instructions >> Rear Brake Caliper Overhaul >> Disassembly Procedure

Disassembly Procedure

WARNING: This page is about a different car, the 2007 Hummer H2. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Front Brake Caliper Parts
    GM369865Courtesy of GENERAL MOTORS CORP.
    CAUTION: Do not place your fingers in front of the piston in order to catch or protect the piston while applying compressed air. This could result in serious injury.
  1. Remove the brake caliper from the vehicle. Refer to Rear Brake Caliper Replacement .
  2. Place a thin piece of wood in front of the piston in order to prevent damage. Remove the piston by directing compressed air into the brake hose inlet fitting port of the brake caliper housing.
  3. Fig 2: View Of Brake Caliper Pistons, Boots & Seals
    GM369669Courtesy of GENERAL MOTORS CORP.
  4. Remove the piston boot.
  5. Remove the piston seal.
  6. Remove the brake caliper bleed screw cap.
  7. Remove the brake caliper bleed screw.
  8. Inspect the brake caliper bore and the piston seal groove for scoring and corrosion. If you find excessive scoring or corrosion around the piston seal area, replace the brake caliper housing.
  9. Fig 3: View Of Brake Caliper Mounting Bracket
    GM369671Courtesy of GENERAL MOTORS CORP.
  10. Inspect the brake caliper mounting bracket guide surfaces for corrosion and wear. Remove and replace the brake caliper mounting bracket if needed.
  11. Clean all the residue from the brake pad guiding surfaces on the brake caliper housing and the brake caliper mounting bracket.
  12. Clean all the parts not included in the repair kit with denatured alcohol.
  13. Dry all the parts with filtered unlubricated compressed air.
  14. Blow out all passages in the brake caliper housing and the brake caliper bleeder valve.