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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 39 (Heating, Ventilation, And Air Conditioning) >> Repair Instructions >> Condenser Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Hummer H2. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Condenser & Mounting Bolts
    GM798933Courtesy of GENERAL MOTORS CORP.
  1. Add the proper amount of PAG oil to the condenser. Refer to Refrigerant System Capacities .
  2. Install the condenser (3) to the vehicle.
  3. NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  4. Install the bolts (2) to the condenser (3).

    Tighten:  Tighten the bolts to 9 N.m (80 lb in).

  5. Install the new sealing washers. Refer to Sealing Washer Replacement .
  6. Fig 2: Evaporator Tube & Condenser
    GM798941Courtesy of GENERAL MOTORS CORP.
  7. Install the evaporator tube (3) to the condenser (1).
  8. Install the evaporator tube nut (2) to the condenser (1).

    Tighten:  Tighten the nut to 16 N.m (12 lb ft).

  9. Fig 3: Discharge Hose Nut & Condenser
    GM798938Courtesy of GENERAL MOTORS CORP.
  10. Install the compressor discharge hose (3) to the condenser (2).
  11. Install the compressor discharge hose nut (1) to the condenser (2).

    Tighten:  Tighten the nut to 16 N.m (12 lb ft).

  12. Install the transmission oil cooler. Refer to Transmission Fluid Auxiliary Cooler Replacement .
  13. Install the power steering cooler. Refer to Power Steering Cooler Replacement .
  14. Install the bolt and nut from the right hood spring.

    Tighten:  Tighten the nut to 16 N.m (12 lb ft).

  15. Install the bolt and nut from the left hood spring.

    Tighten:  Tighten the nut to 16 N.m (12 lb ft).

  16. Evacuate and recharge the system. Refer to Refrigerant Recovery and Recharging .
  17. Leak test the fittings of the component using the J 39400-A  .