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Transfer Case Rear Extension Bushing Replacement

WARNING: This page is about a different car, the 2011 GMC Yukon XL, 2011 GMC Yukon, 2011 Chevrolet Tahoe, 2011 Chevrolet Suburban, and 2011 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Transfer Case Rear Extension Bushing
GM1859750Courtesy of GENERAL MOTORS CORP.
Transfer Case Rear Extension Bushing Replacement

Callout Component Name
CAUTION:

Refer to Transfer Case Seal Removal Caution .

Preliminary Procedures Remove the transfer case rear output shaft seal. Refer to Rear Output Shaft Seal Replacement .
1 Transfer Case Rear Output Shaft Bushing

Procedure

  1. Install the finger section of the J 45380 in front of the bushing.
  2. Install the forcing tube assembly into the finger section. Ensure the forcing screw is backed out.
  3. Using a wrench on the forcing screw, remove the bushing.
  4. Remove the old bushing from the J 45380 .
  5. Install the NEW bushing on the finger section of the J 45380 .
  6. Install the finger section to the forcing tube assembly of the J 45380 .
  7. Position the bushing and tool to the rear case half.
  8. Install the bushing until the tool bottoms on the rear case half.
  • Only remove the bushing if faulty.
  • If the bushing was removed, a new bushing must be installed.
  • Ensure the bushing is installed squarely into the bushing bore.

Special Tools 
J 45380 Transfer Case Rear Bushing Remover and Installer
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