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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 337 (Disc Brake System) >> Repair Instructions >> Front Brake Caliper Replacement (2500 Series) >> Installation Procedure

Installation Procedure

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  1. Install the brake caliper to the caliper mounting bracket.
    2. Fig 1: Brake Caliper Mounting Pin Bolts
    GM789166Courtesy of GENERAL MOTORS CORP.
    CAUTION:

    Refer to Fastener Caution .

  2. Install brake caliper guide pin bolts and tighten to 108 N.m (80 lb ft).
  3. Remove the cap or plug from the brake hose to caliper fitting.
    4. NOTE:

    Install 2 NEW copper brake hose gaskets.

  4. Assemble the 2 copper brake hose gaskets to the brake to caliper bolt and the brake hose.
    5. Fig 2: Brake Hose To Caliper Bolt
    GM367082Courtesy of GENERAL MOTORS CORP.
  5. Install the brake hose to caliper bolt and tighten to 45 N.m (33 lb ft).
  6. Bleed the brake system. Refer to Hydraulic Brake System Bleeding (Pressure) , Hydraulic Brake System Bleeding (Manual) .
  7. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  8. Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to Master Cylinder Reservoir Filling .
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