Installation Procedure

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Fig 1: Brake Booster Nuts

GM1892257

Courtesy of GENERAL MOTORS CORP.

Install a new power vacuum brake booster gasket.
Install the power vacuum brake booster.

CAUTION:

Refer to Fastener Caution .

Install the power vacuum brake booster nuts (1) and tighten to 33 N.m (24 lb ft).

Fig 2: Stoplamp (Brake Light) Switch

GM1892252

Courtesy of GENERAL MOTORS CORP.

Connect the brake booster pushrod to the brake pedal pin.
Install the stoplamp switch (1).
Connect the stoplamp switch electrical connector.

Fig 3: Brake Pushrod Retainer

GM1892250

Courtesy of GENERAL MOTORS CORP.

Install the brake booster pushrod retainer (1).

Fig 4: Brake Pushrod Retainer Bolt

GM1892248

Courtesy of GENERAL MOTORS CORP.

Install the brake booster pushrod retainer bolt (1) and tighten to 10 N.m (89 lb in).

Fig 5: Brake Master Cylinder Nuts

GM2277632

Courtesy of GENERAL MOTORS CORP.

Install the O-ring seal on the master cylinder body, if removed.
Position the master cylinder to the power vacuum brake booster.
Install the brake master cylinder nuts (1) and tighten to 33 N.m (24 lb ft).

Fig 6: Power Brake Booster Vacuum Sensor

GM2277629

Courtesy of GENERAL MOTORS CORP.

NOTE:

A small amount of denatured alcohol may be used to ease assembly, if necessary.

Install the power brake booster vacuum sensor (1) and vacuum hose.
Connect the power brake booster vacuum sensor electrical connector.