LEMON Manuals: Even more car manuals for everyone
Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 332 (Antilock Brake System - Hybrid (Hp2)) >> Repair Instructions >> Brake Pressure Modulator Valve Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2011 GMC Yukon, 2011 Chevrolet Tahoe, and 2011 Cadillac Escalade. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: EBCM
    GM1965651Courtesy of GENERAL MOTORS CORP.
  1. Install the EBCM (1) to the BPMV, if removed.
  2. Fig 2: EBCM Bolts
    GM1965650Courtesy of GENERAL MOTORS CORP.
    CAUTION:

    Refer to Fastener Caution .

  3. Install the EBCM bolts (1).

    Tighten 

    Tighten the bolts in an X pattern to 3 N.m (27 lb in).

  4. Fig 3: BPMV Bracket
    GM1965647Courtesy of GENERAL MOTORS CORP.
  5. Install the sleeves and insulators to the BPMV, if removed.
  6. Install the BPMV assembly to the bracket (1).
  7. Fig 4: BPMV Bolts
    GM1965646Courtesy of GENERAL MOTORS CORP.
  8. Install the 2 BPMV bolts (1).

    Tighten 

    Tighten the bolts to 9 N.m (80 lb in).

  9. Fig 5: EBCM/BPMV & Bracket Assembly
    GM1965644Courtesy of GENERAL MOTORS CORP.
  10. Position the hydraulic control unit and bracket assembly (1) to the frame rail. Slide the assembly toward the rear of the vehicle and install the assembly to the vehicle frame.
  11. Fig 6: BPMV Bracket Bolts
    GM1965643Courtesy of GENERAL MOTORS CORP.
  12. From the outboard of the vehicle frame, access and tighten the 3 BPMV bracket bolts (1).

    Tighten 

    Tighten the bolts to 22 N.m (16 lb ft).

  13. Fig 7: LH Supply Brake Pipe Fitting
    GM1965641Courtesy of GENERAL MOTORS CORP.
  14. Connect the LH supply brake pipe fitting (1).

    Tighten 

    Tighten the fitting to 18 N.m (13 lb ft).

  15. Fig 8: RH Supply Brake Pipe Fitting
    GM1965640Courtesy of GENERAL MOTORS CORP.
  16. Connect the RH supply brake pipe fitting (1).

    Tighten 

    Tighten the fitting to 18 N.m (13 lb ft).

  17. Fig 9: Primary Brake Pipe Fitting
    GM1965637Courtesy of GENERAL MOTORS CORP.
  18. Connect the primary brake pipe fitting (1).

    Tighten 

    Tighten the fitting to 18 N.m (13 lb ft).

  19. Fig 10: LR Brake Pipe Fitting
    GM1965636Courtesy of GENERAL MOTORS CORP.
  20. Connect the LR brake pipe fitting (1).

    Tighten 

    Tighten the fitting to 18 N.m (13 lb ft).

  21. Fig 11: RR Brake Pipe Fitting
    GM1965634Courtesy of GENERAL MOTORS CORP.
  22. Connect the RR brake pipe fitting (1).

    Tighten 

    Tighten the fitting to 18 N.m (13 lb ft).

  23. Fig 12: BPMV Return Hose Quick Connect
    GM1965632Courtesy of GENERAL MOTORS CORP.
  24. Connect the BPMV return hose quick connect (1).

    Ensure the return hose quick connect is fully engaged by attempting to pull the return hose from the outlet fitting.

  25. Fig 13: BPMV Supply Hose Quick Connect
    GM1965631Courtesy of GENERAL MOTORS CORP.
  26. Connect the BPMV supply hose quick connect (1).

    Ensure the supply hose quick connect is fully engaged by attempting to pull the supply hose from the inlet fitting.

  27. Connect the EBCM electrical connector.
  28. Connect the electronic brake control position sensor electrical connector.
  29. Fig 14: Brake Modulator Manual Pressure Relief Valve
    GM2037952Courtesy of GENERAL MOTORS CORP.
  30. Tighten the brake modulator manual pressure relief valve (1).

    Tighten 

    Tighten the valve to 40 N.m (30 lb ft).

  31. Fig 15: ABS Module Splash Shield
    GM1965627Courtesy of GENERAL MOTORS CORP.
  32. Install the ABS module splash shield (1).
  33. Fig 16: ABS Module Splash Shield Bolts
    GM1965625Courtesy of GENERAL MOTORS CORP.
  34. Install the ABS module splash shield bolts (1).

    Tighten 

    Tighten the bolts to 20 N.m (15 lb ft).

  35. Fig 17: ABS Module Splash Shield Retainers
    GM1965624Courtesy of GENERAL MOTORS CORP.
  36. Install the ABS module splash shield retainers (1).
  37. Install the assist step motor, if equipped. Refer to Assist Step Motor Replacement (Power BRS) .
  38. If installing a new EBCM, the EBCM must be programmed. Refer to Control Module References .
  39. Perform the Antilock Brake System Automated Bleed .

    Follow the procedure completely to ensure the sensor and boost valve calibration and EBCM learn processes have been completed.