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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 322 (Engine Controls And Fuel - 5.3L, 6.0L & 6.2L - Repair Instructions) >> Repair Instructions >> Fuel Tank Fuel Pump Module Replacement (1500 Series) >> Installation Procedure

Installation Procedure

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    Fig 1: Quick Connect Fittings At Module Cover
    GM1254425Courtesy of GENERAL MOTORS CORP.
  1. Install the NEW fuel tank module seal onto the fuel tank.
  2. Pull the vent lines in the fuel tank up as far as possible for ease of installation.
  3. Position the fuel tank module part way into the fuel tank.
  4. Connect the quick connect fittings (1) to the module cover. Refer to Plastic Collar Quick Connect Fitting Service .
  5. Install the fuel tank module into the fuel tank.
  6. Place the lock ring into position.
  7. Fig 2: Rotating Lock Ring
    GM1642096Courtesy of GENERAL MOTORS CORP.
    NOTE:

    Always replace the fuel module seal when installing the fuel module. Replace the lock ring if necessary. DO NOT apply any type of lubrication in the seal groove.

    Ensure the lock ring is installed with the correct side facing upward. A correctly installed lock ring will only turn in a clockwise direction.

  8. Rotate the lock ring counterclockwise using the J 45722 until fully seated.
  9. Connect the fuel and EVAP lines to the fuel tank module. Refer to Plastic Collar Quick Connect Fitting Service .
  10. Install the fuel tank. Refer to Fuel Tank Replacement (1500 LWB - 117.3L (31 gal) Tank + E85) , Fuel Tank Replacement (1500 SWB - 98.4L (26 gal) Tank) , Fuel Tank Replacement (1500 SWB - 98.4L (26 gal) Tank + E85) , Fuel Tank Replacement (2500 LWB - 4.35L (11.5 gal) Tank Rear) , Fuel Tank Replacement (1500 LWB - 117.3L (31 gal) Tank) , Fuel Tank Replacement (2500 LWB - 98.4L (26 gal) Tank Front) .