LEMON Manuals: Even more car manuals for everyone
Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 322 (Engine Controls And Fuel - 5.3L, 6.0L & 6.2L - Repair Instructions) >> Repair Instructions >> Fuel Tank Filler Pipe Replacement (2500 Series) >> Installation Procedure

Installation Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2011 GMC Yukon XL, 2011 GMC Yukon, 2011 Chevrolet Tahoe, 2011 Chevrolet Suburban, and 2011 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Fuel Hoses And Clamp
    GM1704321Courtesy of GENERAL MOTORS CORP.
  1. Remove the caps from the open end of the front fuel tank.
  2. Remove the caps from the fuel/EVAP lines.
  3. Install the fuel fill hose/pipe assembly.
  4. Install the fuel fill hose to the front tank.
  5. Connect the fuel fill hose EVAP line quick connect fitting (2) to the fuel tank line. Refer to Plastic Collar Quick Connect Fitting Service .
  6. Tighten the fuel tank fill hose clamp (1) at the front tank.

    Tighten 

    Tighten the clamps to 2.5 N.m (22 lb in).

  7. Install the fuel fill hose integral clamp to the crossmember.
  8. Install the rear axle vent hose clip to the fill pipe neck.
    9. Fig 2: Fill Pipe Ground Strap, Lamp Ground Wires And Harness Ground Bolts
    GM1704587Courtesy of GENERAL MOTORS CORP.
  9. Position the fill pipe ground strap (5) to the left rear lamp ground wire (4).
  10. Install the rear lamp ground wire (4) and ground strap (5) to the frame. Insert the lamp ground wire anti-rotation tab into the hole in the frame.
  11. Insert the chassis wiring harness ground bolt.

    Tighten 

    Tighten the bolt to 9 N.m (80 lb in).

  12. Install the rear fuel tank. Refer to Fuel Tank Replacement (1500 LWB - 117.3L (31 gal) Tank + E85) , Fuel Tank Replacement (1500 SWB - 98.4L (26 gal) Tank) , Fuel Tank Replacement (1500 SWB - 98.4L (26 gal) Tank + E85) , Fuel Tank Replacement (2500 LWB - 4.35L (11.5 gal) Tank Rear) , Fuel Tank Replacement (1500 LWB - 117.3L (31 gal) Tank) , Fuel Tank Replacement (2500 LWB - 98.4L (26 gal) Tank Front) .
scientia non olet · About LEMON Manuals