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Terminal Removal Procedure

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Follow the steps below in order to remove terminals from the connector.

    Fig 1: Lever Lock
    GM1709308Courtesy of GENERAL MOTORS CORP.
  1. Locate the lever lock on the wire dress cover. Remove the connector position assurance (CPA) and slide the lever lock away from the connector body.
  2. Disconnect the connector from the component.
    3. Fig 2: Dress Cover Locking Tabs
    GM1709309Courtesy of GENERAL MOTORS CORP.
  3. Locate the dress cover locking tabs on the dress cover of the connector. Using a small flat-blade tool release all of the locking tabs.
    4. Fig 3: Lower Wiredress Cover Locking Tab
    GM1709311Courtesy of GENERAL MOTORS CORP.
  4. Release the lower wire dress cover locking tab.
    5. Fig 4: Upper Wire Dress Cover Locking Tab
    GM1709312Courtesy of GENERAL MOTORS CORP.
  5. Release the upper wire dress cover locking tab.
  6. Once the locks are unlocked, lift the dress cover off.
    7. Fig 5: Prying TPA Out Of Connector
    GM1709313Courtesy of GENERAL MOTORS CORP.
    NOTE:

    Always use care when removing a terminal position assurance (TPA) in order to avoid damaging it.

  7. Remove the TPA by inserting a small flat-blade tool into the locking tabs on both sides of the TPA. Gently pry the TPA out of the connector.
    8. Fig 6: Nose Piece
    GM1709314Courtesy of GENERAL MOTORS CORP.
  8. Remove the nose piece by inserting a small flat-blade tool into the locking tabs on both sides of the nose piece. Gently pry the nose piece out of the connector.
    9. Fig 7: Inserting Special Tool Into Terminal Release Cavity
    GM1709315Courtesy of GENERAL MOTORS CORP.
  9. Insert the J-38125-12A tool to release the terminals by inserting the tool into the terminal release cavity.
    10. Fig 8: Pulling Wire Out Of Back Of Connector
    GM1709316Courtesy of GENERAL MOTORS CORP.
  10. While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
  11. Repair the terminal by following the Repairing Connector Terminals (Terminated Lead Repair) , Repairing Connector Terminals (Terminal Repair)  procedure.
  12. Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
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