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Terminal Removal Procedure

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Fig 1: Bosch Connectors
GM1709276Courtesy of GENERAL MOTORS CORP.
  1. Locate the assist lever on the top of the connector. Move the assist lever to the forward position.
    Fig 2: Assist Lever In Forward Position
    GM1709277Courtesy of GENERAL MOTORS CORP.
  2. Disconnect the connector from the component.
    3. Fig 3: Releasing Locking Tabs
    GM1709273Courtesy of GENERAL MOTORS CORP.
  3. Locate the dress cover locking tabs at the corners of the connector. Use a small flat-blade tool to release the locking tabs and remove the dress cover.
    4. Fig 4: Terminal Positive Assurance
    GM1709274Courtesy of GENERAL MOTORS CORP.
  4. The terminal positive assurance (TPA) is located in the front of the connector.
    5. Fig 5: Using Tool To Remove TPA From Connector
    GM1709278Courtesy of GENERAL MOTORS CORP.
  5. Use a small flat-blade tool to remove TPA from the connector.
    6. Fig 6: Special Tools And Terminals
    GM1709275Courtesy of GENERAL MOTORS CORP.
  6. Use the J-38125-213 or the J-38125-556 tool to release the terminals by inserting the tool into the terminal release cavity.
  7. While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
  8. Repair the terminal by following the Repairing Connector Terminals (Terminated Lead Repair) , Repairing Connector Terminals (Terminal Repair)  procedure.
  9. Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
    10. NOTE:

    Ensure that the dress cover and connector body are both in the released position before reassembling. Failure to do so may cause damage to the connector and component.

  10. Reconnect the connector bodies.
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