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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 28 (Front Drive Axle) >> Repair Instructions >> Inner Shaft and/or Housing Replacement - Front Drive Axle >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Hummer H2. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the new inner axle shaft bearing and the new seal to the inner axle shaft housing. Refer to Inner Axle Seal and/or Bearing Replacement - Front Drive Axle .
  2. Install the inner axle shaft into the inner axle shaft housing.

    Do not install the inner axle shaft completely into the inner axle shaft housing at this time.

  3. Apply sealant GM P/N 1052942 (Canadian P/N 10953466) or equivalent to the inner axle housing to differential carrier sealing surface.
  4. Install the inner axle shaft and the inner axle shaft housing to the differential carrier assembly.
  5. Fig 1: Inner Axle Shaft Housing Bolts - Front Drive Axle (8.25 F4WD Axle)
    GM763644Courtesy of GENERAL MOTORS CORP.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  6. Install the inner axle shaft housing bolts.

    Tighten:  Tighten the inner axle shaft housing bolts to 40 N.m (30 lb ft).

  7. Fig 2: View Of Inner Axle Shaft Housing Nuts To Bracket (8.25 F4WD Axle)
    GM763653Courtesy of GENERAL MOTORS CORP.
  8. Install the inner axle shaft housing nuts to the bracket.

    Tighten:  Tighten the inner axle shaft housing nuts to 100 N.m (75 lb ft).

  9. Install the inner axle shaft into the differential case side gear by doing the following:
    1. Turn the inner axle shaft and align the splines of the inner axle shaft with the splines on the differential side gear.
    2. Drive the inner axle shaft into the differential case side gear assembly using a soft-faced mallet until the retaining ring on the inner axle shaft is fully seated within the groove in the differential case side gear.
    3. Pull back on the inner axle shaft to ensure that the inner axle shaft is properly retained in the differential case side gear.
  10. Install the right wheel drive shaft to the inner axle shaft.
  11. Fig 3: View Of Wheel Drive Shaft Inboard Flange Bolt - Front Drive Axle
    GM763646Courtesy of GENERAL MOTORS CORP.
  12. Install the right wheel drive shaft inboard flange to inner axle shaft bolts.

    Tighten:  Tighten the wheel drive shaft inboard flange to inner axle shaft bolts to 79 N.m (58 lb ft).

  13. Fill the front axle with axle lubricant. Use the proper fluid. Refer to Fluid and Lubricant Recommendations and Approximate Fluid Capacities .
  14. Lower the vehicle.