| 1 |
Has the Vibration Analysis - Road Testing table been completed? |
Go to Step 2 |
Go to Vibration Analysis - Road Testing |
| 2 |
Did you duplicate a vibration concern that occurs only during heavy acceleration at launch? |
Go to Step 3 |
Go to Step 4 |
| 3 |
Is the vehicle equipped with a solid drive axle and at least 1 U-joint in the propeller shaft system? |
Go to Step 26 |
Go to Step 4 |
| 4 |
Did you record frequency data from the J 38792-A
, Electronic Vibration Analyzer (EVA) 2, during the Vibration Analysis - Road Testing procedure?. See Special Tools . |
Go to Step 5 |
Go to Step 10 |
| 5 |
Based on the Vibration Analysis - Road Testing table, is the concern first order, sixth order, or a slightly higher multiple of first order driveline related? |
Go to Step 6 |
Go to Step 8 |
| 6 |
Is the vehicle equipped with a rear mounted transaxle assembly? |
Go to Step 7 |
Go to Step 11 |
| 7 |
Inspect the drive axle for proper operation. Refer to the front or rear Drive Axle diagnosis information in DRIVELINE/AXLES. Did you find and correct a condition? |
Go to Step 32 |
Go to Step 2 |
| 8 |
Based on the Vibration Analysis - Road Testing table, is the concern second order driveline related? |
Go to Step 9 |
Go to Step 10 |
| 9 |
Does the vehicle driveline contain any U-joints? |
Go to Step 26 |
Go to Vibration Diagnostic Aids |
| 10 |
Based on the Vibration Analysis - Road Testing table, is the concern a noise that is not felt? |
Go to Vibration Diagnostic Aids |
Go to Vibration Analysis - Road Testing |
| 11 |
- Inspect the following components for wear and/or damage:
- Inspect the propeller shafts for dents, damage, missing weights, and/or undercoating.
- Inspect the U-joint, or joints, if equipped, for excessive wear, looseness, and/or damage.
- Inspect the prop shaft constant velocity (CV) joint, or joints, if equipped, for excessive wear, looseness, and/or damage.
- Inspect the prop shaft coupler assembly, or assemblies, if equipped, for excessive wear, looseness, and/or damage.
- Inspect the prop shaft support bearing, if equipped, for damaged rubber components, worn bearings, looseness, and/or a deformed or cracked bracket.
- Inspect the drive axle mounts, if equipped, for excessive wear, looseness, and/or damage.
- Replace any of the components found to be worn or damaged.
Did you find and correct a condition? |
Go to Step 32 |
Go to Step 12 |
| 12 |
Attempt to duplicate the vibration in the stall. Refer to Vibration in Service-Stall Test (Non-Torque Sensitive) . Were you able to duplicate the vibration? |
Go to Step 16 |
Go to Step 13 |
| 13 |
Perform the Vibration in Service-Stall Test (Torque Sensitive) . Were you able to duplicate the vibration? |
Go to Step 14 |
Go to Vibration Diagnostic Aids |
| 14 |
Is the vehicle front wheel drive with an all wheel drive system? |
Go to Step 15 |
Go to Vibration Diagnostic Aids |
| 15 |
- Remove the propeller shaft.
- Perform the Vibration in Service-Stall Test (Torque Sensitive) .
Is the vibration still present? |
Go to Transfer Case diagnosis information |
Go to Drive Axle diagnosis information |
| 16 |
Was the vibration most evident under the transmission or the transfer case, if equipped? |
Go to Step 17 |
Go to Step 20 |
| 17 |
- If the driveline joint at the transmission or transfer case is a U-joint, measure the prop shaft runout at the end closest to the transmission or transfer case. Refer to Propeller Shaft Runout Measurement .
- If the driveline joint at the transmission or transfer case is a CV joint, measure the runout of the transmission or transfer case output flange. Refer to Transfer Case Output Flange Runout Measurement .
- If the driveline joint at the transmission or transfer case is a coupler assembly, inspect the coupler assembly for excessive wear, looseness, missing or broken fasteners, and/or damage. Measure the runout of the transmission or transfer case output flange. Refer to Transfer Case Output Flange Runout Measurement .
- Replace components as necessary.
Did you find and correct a condition? |
Go to Step 19 |
Go to Step 18 |
| 18 |
- Inspect the powertrain mounts for the following:
- Loose and/or missing fasteners
- Improper alignment
- Cracked, dry-rotted, and/or oil-soaked insulators
- Twisted, broken, torn, and/or collapsed insulators
- Bent, twisted, and/or deformed brackets
- Replace the powertrain mounts as necessary.
Did you find and correct a condition? |
Go to Step 19 |
Go to Step 20 |
| 19 |
Perform the Vibration in Service-Stall Test (Non-Torque Sensitive) . Is the vibration still present? |
Go to Step 20 |
Go to Step 32 |
| 20 |
- Inspect the prop shaft U-joint, or joints, if equipped, for excessive wear, looseness, and/or damage.
- Inspect the prop shaft CV joint, or joints, if equipped, for excessive wear, looseness, and/or damage.
- Inspect the prop shaft coupler assembly for excessive wear, looseness, broken or missing fasteners, and/or damage.
- Inspect the prop shaft support bearing assembly, if equipped, for damaged rubber components, worn bearings, and/or a deformed or cracked bracket.
- If the driveline joint at the drive axle is a U-joint, measure the runout of the complete prop shaft, or shafts. Refer to Propeller Shaft Runout Measurement .
- If the driveline incorporates a torque tube attached to the drive axle and the joint at the torque tube is a CV joint, coupler assembly, or bolt-on U-joint yoke, measure the runout of the torque tube input flange. Refer to Torque Tube Input Flange Runout Measurement .
- Replace components as necessary.
Did you find and correct a condition? |
Go to Step 21 |
Go to Step 22 |
| 21 |
Perform the Vibration in Service-Stall Test (Non-Torque Sensitive) . Is the vibration still present? |
Go to Step 22 |
Go to Step 32 |
| 22 |
- Measure the runout of the drive axle pinion input flange or shaft:
- For a direct-mount drive axle, inspect the mounts and/or bushings for excessive wear, looseness, and/or damage.
- Replace excessively worn or damaged components as necessary.
Did you find and correct a condition? |
Go to Step 23 |
Go to Step 24 |
| 23 |
Perform the Vibration in Service-Stall Test (Non-Torque Sensitive) . Is the vibration still present? |
Go to Step 24 |
Go to Step 32 |
| 24 |
Re-index the prop shaft. Perform the following steps:
- Raise and support the vehicle.
- Mark the position of the prop shaft to both the transmission or transfer case output shaft flange, and the drive axle input flange.
- Remove the prop shaft.
- Rotate the prop shaft 180 degrees to both of the flanges.
- Reinstall the prop shaft.
- Attempt to duplicate the vibration in the stall. Refer to the Vibration in Service-Stall Test (Non-Torque Sensitive) .
Was the vibration reduced or eliminated? |
Go to Step 32 |
Go to Step 25 |
| 25 |
Return the prop shaft to it's original position and balance the prop shaft. Refer to Driveline System Balance Adjustment (Using EVA) or Driveline System Balance Adjustment (Without EVA) . Were you able to balance the driveline system? |
Go to Step 32 |
Go to Vibration Diagnostic Aids |
| 26 |
- Inspect the following components for wear and/or damage:
- Inspect the prop shafts for dents, damage, missing weights, and/or undercoating.
- Inspect the U-joint, or joints for excessive wear, looseness, and/or damage.
- Inspect the prop shaft support bearing, if equipped, for damaged rubber components, worn bearings, looseness, and/or a deformed or cracked bracket.
- Replace components as necessary.
Did you find and correct a condition? |
Go to Step 32 |
Go to Step 27 |
| 27 |
Is the drive axle a direct-mount? |
Go to Step 29 |
Go to Step 28 |
| 28 |
- Measure the vehicle trim height.
- Adjust the vehicle trim height if necessary. Refer to the Trim Height Inspection
.
Did you find and correct a condition? |
Go to Step 32 |
Go to Step 29 |
| 29 |
- Measure the prop shaft angles. Refer to Driveline Working Angles Measurement .
- If necessary, adjust the prop shaft angles. Refer to Driveline Working Angles Adjustment .
Did you find and correct a condition? |
Go to Step 32 |
Go to Step 30 |
| 30 |
Does this prop shaft system have only 1 U-joint? |
Go to Vibration Diagnostic Aids |
Go to Step 31 |
| 31 |
- Inspect the prop shafts for proper phasing. Refer to Propeller Shaft Phasing Inspection .
- If necessary, correct the prop shaft phasing. Refer to Propeller Shaft Phasing Correction .
Did you find and correct a condition? |
Go to Step 32 |
Go to Vibration Diagnostic Aids |
| 32 |
- Install or connect any components that were removed or disconnected during diagnosis.
- Perform the Vibration Analysis - Road Testing table. Refer to Vibration Analysis - Road Testing .
Is the vibration still present? |
Go to Step 5 |
System OK |