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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 213 (Disc Brake System) >> Repair Instructions >> Front Brake Caliper Replacement (2500 Series) >> Installation Procedure

Installation Procedure

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  1. Install the brake caliper to the caliper mounting bracket.
    2. Fig 1: View Of Brake Caliper Mounting
    GM789166Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  2. Install brake caliper guide pin bolts.

    Tighten:  Tighten the bolts to 108 N.m (80 lb ft).

  3. Remove the cap or plug from the brake hose to caliper fitting.
    4. IMPORTANT: Install 2 NEW copper brake hose gaskets.
  4. Assemble the 2 copper brake hose gaskets to the brake to caliper bolt and the brake hose.
    5. Fig 2: View Of Brake Hose To Caliper Bolt
    GM367082Courtesy of GENERAL MOTORS CORP.
  5. Install the brake hose to caliper bolt.

    Tighten:  Tighten the bolts to 45 N.m (33 lb ft).

  6. Bleed the brake system. Refer to Hydraulic Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure) .
  7. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  8. Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to Master Cylinder Reservoir Filling (JD9, JH6) or Master Cylinder Reservoir Filling (Two-mode Hybrid) .
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