Installation Procedure
- Install the EBCM (1) to the BPMV, if removed.
- Install the EBCM bolts (1).
Tighten: Tighten the bolts in an X pattern to 3 N.m (27 lb in).
- Install the sleeves and insulators to the BPMV, if removed.
- Install the BPMV assembly to the bracket (1).
- Install the 2 BPMV bolts (1).
Tighten: Tighten the bolts to 9 N.m (80 lb in).
- Position the hydraulic control unit and bracket assembly (1) to the frame rail. Slide the assembly toward the rear of the vehicle and install the assembly to the vehicle frame.
- From the outboard of the vehicle frame, access and tighten the 3 BPMV bracket bolts (1).
Tighten: Tighten the bolts to 22 N.m (16 lb ft).
- Connect the LH supply brake pipe fitting (1).
Tighten: Tighten the fitting to 18 N.m (13 lb ft).
- Connect the RH supply brake pipe fitting (1).
Tighten: Tighten the fitting to 18 N.m (13 lb ft).
- Connect the primary brake pipe fitting (1).
Tighten: Tighten the fitting to 18 N.m (13 lb ft).
- Connect the LR brake pipe fitting (1).
Tighten: Tighten the fitting to 18 N.m (13 lb ft).
- Connect the RR brake pipe fitting (1).
Tighten: Tighten the fitting to 18 N.m (13 lb ft).
- Connect the BPMV return hose quick connect (1).
Ensure the return hose quick connect is fully engaged by attempting to pull the return hose from the outlet fitting.
- Connect the BPMV supply hose quick connect (1).
Ensure the supply hose quick connect is fully engaged by attempting to pull the supply hose from the inlet fitting.
- Connect the EBCM electrical connector.
- Connect the electronic brake control position sensor electrical connector.
- Tighten the brake modulator manual pressure relief valve (1).
Tighten: Tighten the valve to 40 N.m (30 lb ft).
- Install the ABS module splash shield (1).
- Install the ABS module splash shield bolts (1).
Tighten: Tighten the bolts to 20 N.m (15 lb ft).
- Install the ABS module splash shield retainers (1).
- If installing a new EBCM, the EBCM must be programmed. Refer to Control Module References .
- Perform theAntilock Brake System Automated Bleed Procedure .
Follow the procedure completely to ensure the sensor and boost valve calibration and EBCM learn processes have been completed.