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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 18 (Transfer Case - BW 4484) >> Repair Instructions >> Cleaning and Inspection >> Rear Case Half

Rear Case Half

WARNING: This page is about a different car, the 2007 Hummer H2. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating Rear Case Half Inspection Points
    GM819672Courtesy of GENERAL MOTORS CORP.
  1. Clean the rear case half in cleaning solvent and air dry.
  2. Remove the sealer from the case sealing surfaces.
  3. Inspect the case for being broken or cracked.
  4. Replace the case if it is broken or cracked.
  5. Inspect the sealing surfaces (1) for damage.
  6. Repair small scratches or nicks with a soft stone.
  7. Inspect the case threaded bolt holes for damage.
  8. Repair any damaged threads.
  9. Inspect the front output shaft rear bearing bore (2) for the following conditions:
    • Spun bearing
    • Cracks
  10. Inspect the rear output shaft rear bearing bore (5) for the following conditions:
    • Spun bearing
    • Cracks
  11. Replace the case if the bearing has spun. Refer to Transfer Case Disassemble  and Transfer Case Assemble .
  12. Inspect the retaining ring (6) for the rear output shaft rear bearing for being bent or twisted.
  13. Replace a faulty retaining ring.
  14. Inspect the rear output shaft bushing (4) for scoring or wear.
  15. Replace the case if the rear output shaft bushing is faulty. Refer to Transfer Case Disassemble  and Transfer Case Assemble .
  16. Inspect the shift detent lever shaft bore (3) for the following conditions:
    • Out of round
    • Excessive wear
  17. Replace the case if the shift detent lever shaft bore is faulty. Refer to Transfer Case Disassemble  and Transfer Case Assemble .