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Installation Procedure

WARNING: This page is about a different car, the 2007 GMC Yukon XL, 2007 GMC Yukon, 2007 Cadillac Escalade EXT, 2007 Cadillac Escalade ESV, and 2007 Cadillac Escalade. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Use only drain and fill plugs that are made from aluminum. Steel or brass plugs are not compatible with the magnesium case.
    Fig 1: View Of Transfer Case Drain Plug
    GM823193Courtesy of GENERAL MOTORS CORP.
  1. Apply sealant GM P/N 12346004, (Canadian P/N 10953480), or equivalent, to the threads of the drain and fill plugs.
    2. NOTE: Refer to Fastener Notice .
  2. Install the drain plug.

    Tighten:  Tighten the plug to 25 N.m (18 lb ft).

  3. Fill the transfer case to the bottom of the fill plug hole. See Capacities - Approximate Fluid .
    4. Fig 2: View Of Transfer Case Fill Plug
    GM660281Courtesy of GENERAL MOTORS CORP.
  4. Install the fill plug.

    Tighten:  Tighten the plug to 25 N.m (18 lb ft).

  5. Install the transfer case shield, if equipped. Refer to Transfer Case Shield Replacement .
  6. Lower the vehicle.
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