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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 122 (Front Suspension System) >> Repair Instructions >> Torsion Bar Replacement (2500 Series) >> Installation Procedure

Installation Procedure

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    Fig 1: Removing The Torsion Bars From The Vehicle
    GM165137Courtesy of GENERAL MOTORS CORP.
  1. Install the torsion bars to the lower control arm.
  2. Install the torsion bar crossmember.
  3. Fig 2: Torsion Bar Crossmember, Bolts & Weld Nuts
    GM348347Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  4. Install the torsion bar crossmember bolts (1) to the weld nuts (4).

    Tighten:  Tighten the bolt to 95 N.m (70 lb ft).

  5. Fig 3: Upper Link, Mounting Nuts & Bolts
    GM392162Courtesy of GENERAL MOTORS CORP.
  6. Install the upper link mounting nuts and the bolts (3).

    Tighten:  Tighten the nut to 95 N.m (70 lb ft).

  7. Fig 4: J 36202, Adjustment Arm & Crossmember
    GM360742Courtesy of GENERAL MOTORS CORP.
  8. While supporting the adjustment arm, slide the torsion bar rearward until the torsion bar fully engages the adjustment arm.
  9. Install the J 36202  to the adjustment arm and the crossmember. See Special Tools .
  10. Increase the tension on the adjustment arm in order to load the torsion bar.
  11. Fig 5: Torsion Bar, Adjustment Bolt & Nut
    GM348349Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Install the adjustment bolt the same amount of turns that were required to remove the bolt during removal.
  12. Install the adjustment bolt (3) and the adjuster nut (4).
  13. Fig 6: Torsion Bar, Adjustment Bolt & Nut (MN8, MT1 And MW3)
    GM348345Courtesy of GENERAL MOTORS CORP.
  14. Install the adjustment bolt (3) and the adjuster nut (4).
  15. Remove the J 36202  releasing the tension on the torsion bar until the load is taken up by the adjustment bolt. See Special Tools .
  16. Remove the safety stands.
  17. Lower the vehicle.
  18. Measure the Z height. Refer to Trim Height Inspection .