Tools Required
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J-38125 Terminal Repair Kit. See Special Tools .
Use the following repair procedures in order to repair the following:
- Push to Seat terminals
- Pull to Seat terminals
Some terminals do not require all of the steps shown. Skip the steps that do not apply for your terminal repair. The J-38125 contains further information. See Special Tools .
- Cut off the terminal between the core and the insulation crimp. Minimize any wire loss.
For cable seal terminals, remove the seal.
- Apply the correct cable seal per gage size of the wire, if used.
Slide the seal back along the wire in order to enable insulation removal.
- Remove the insulation.
- For sealed terminals only, align the seal with the end of the cable insulation.
- Position the strip in the terminal.
For sealed terminals, position the strip and seal in the terminal.
- Hand crimp the core wings.
- Hand crimp the insulation wings.
For sealed terminals, hand crimp the insulation wings around the seal and the cable.
- Solder all of the hand crimp terminals excepting Micro-Pack 100 .64 size. Soldering Micro-Pack 100 World terminals may damage the terminal.