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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> External Pages >> Different car >> Section 103 (Front Drive Axle) >> Repair Instructions >> Differential Case Assembly Disassemble (9.25 Inch Axle)

Differential Case Assembly Disassemble (9.25 Inch Axle)

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Tools Required

  1. Remove the differential side bearing by performing the following steps:
    1. Place the differential case in a vise.
    2. Fig 1: Identifying Special Tool J 22888-20A & Differential Side Bearing
      GM680400Courtesy of GENERAL MOTORS CORP.
    3. Install the J 22888-20A  (2) and the J 36597  (1) as shown. See Special Tools .
    4. Remove the differential side bearings using theJ 22888-20A  .
  2. Remove the differential assembly from the vise.
  3. Fig 2: Identifying Ring Gear Bolts
    GM866503Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The ring gear bolts have left-hand threads.
  4. Remove the ring gear bolts. Discard the bolts.
  5. Fig 3: View Of From Differential Ring Gear Removal
    GM866502Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not pry the ring gear from the differential case. Prying the ring gear from the differential case may cause damage to the ring gear and/or the differential case.
  6. Remove the ring gear from the differential case.

    Drive the ring gear off with a brass drift if necessary.

  7. Fig 4: View Of Pinion Shaft Lock Bolt
    GM851727Courtesy of GENERAL MOTORS CORP.
  8. Remove the pinion shaft lock bolt.
  9. Fig 5: View Of Differential & Pinion Shaft
    GM851733Courtesy of GENERAL MOTORS CORP.
  10. Remove the pinion shaft.
  11. Remove the differential side gear spacers.
  12. Fig 6: Identifying Differential Pinion Gears & Thrust Washers
    GM851732Courtesy of GENERAL MOTORS CORP.
  13. Remove the differential pinion gears and thrust washers by performing the following steps:
    1. Drive the pinion gear thrust washers out from the differential case using a hammer and a brass drift.
    2. Roll the differential pinion gears out of the differential case.

      Mark the pinion gears and thrust washers top and bottom.

  14. Fig 7: Differential Side Gears & Thrust Washers
    GM851734Courtesy of GENERAL MOTORS CORP.
  15. Remove the differential side gears and thrust washers.

    Mark the differential side gears and thrust washers left and right.