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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brakes >> Repair Instructions >> Rear Brake Hose Replacement (Caliper) >> Installation Procedure

Installation Procedure

    Fig 1: View Of Brake Hose To Caliper - Rear
    GM363420Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Install 2 new copper brake hose gaskets.
  1. Assemble the 2 new copper brake hose gaskets and the brake hose bolt to the brake hose.
  2. NOTE: Refer to Fastener Notice .
  3. Install the brake hose to caliper bolt and 2 new washers to the brake caliper.

    Tighten:  Tighten the bolt to 40 N.m (30 lb ft).

  4. IMPORTANT: The brake hose must not be twisted. Make sure the brake hose is not in contact with any suspension component.
  5. Install the brake hose (1) into the mounting bracket.
  6. Fig 2: Identifying Brake Hose, Brake Pipe Fitting & Retaining Clip - Rear
    GM795665Courtesy of GENERAL MOTORS CORP.
  7. Install the brake hose retaining clip (3).
  8. Remove the rubber cap or plug from the exposed brake pipe fitting end.
  9. Connect the brake pipe fitting end (2) to the brake hose (1):
    • Use a backup wrench on the brake hose fitting end (1).
    • Do not bend the mounting bracket or the brake pipe.

      Tighten:  Tighten the brake pipe fitting end (2) to 25 N.m (18 lb ft).

  10. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual)  or Hydraulic Brake System Bleeding (Pressure) .
  11. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  12. IMPORTANT: Ensure that the brake hose does not make contact with any part of the suspension or the tire/wheel assembly. If the brake hose makes contact remove the brake hose and correct the condition.
  13. Lower the vehicle.