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Home >> Hummer >> 2008 >> H2 4D Utility Wagon >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Luggage Rack And Roof Trim >> Repair Instructions >> Hard Cargo Carrier Replacement >> Installation Procedure

Installation Procedure

Fig 1: Aligning Front Cross Bar
GM1247570Courtesy of GENERAL MOTORS CORP.
IMPORTANT: It is necessary to use the following alignment marks when aligning the front cross bar. Marks are located on the top surface of the passenger side roof rail, and should be aligned with the arrow (1) on the crossbar. All roof rack kits include a stop clip, which should be placed on the roof rail in the appropriate stop location. Failure to align to these marks could result in component interference and excessive wind noise.
Fig 2: Aligning Front Cross Bar With On-Star Stop
GM1247569Courtesy of GENERAL MOTORS CORP.

On vehicles not equipped with sunroofs, align the front cross bar with the On-Star stop (1), located approximately 7.5 inches behind the front outer marking light.

Fig 3: Aligning Arrow On Cross Bar With Sunroof Stop
GM1247573Courtesy of GENERAL MOTORS CORP.

On vehicles equipped with sunroofs, align the arrow on the cross bar with the sunroof stop (1), located approximately 20 inches rearward on the OnStar stop.

    Fig 4: Identifying Hard Cargo Carrier Is Parallel To Direction Of Travel
    GM857555Courtesy of GENERAL MOTORS CORP.
  1. Ensure that the carrier is parallel to the direction of travel by initially setting the cross bars at a width of 80 cm (31.5 in).
  2. Fig 5: Cross Bar End Caps
    GM857570Courtesy of GENERAL MOTORS CORP.
  3. Remove the end caps on cross bars of the roof rack on one side of the vehicle.
  4. Fig 6: T-Bolts & Hard Cargo Carrier
    GM857576Courtesy of GENERAL MOTORS CORP.
  5. Insert the T-bolts in the following order:
    1. From underneath the hard cargo carrier
    2. Through a hole at the bottom of the carrier
    3. Through the plate's center hole
    4. Through the internal ski down
    5. Through the locking washer
  6. Loosely attach using knob to end of T-bolts.
  7. Slide the assembly into the T-slot of roof rack cross bar.
  8. Align cargo box to vehicle and tighten the roof rack cross bars and attaching hardware.
  9. Fig 7: Identifying Straps & Brackets
    GM857583Courtesy of GENERAL MOTORS CORP.
  10. Insert the straps through the eyes of the brackets.
  11. Fig 8: End Caps On Cross Bars
    GM857592Courtesy of GENERAL MOTORS CORP.
  12. Replace the end caps to the cross bars on roof rack.