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Brake Pedal Moves Or Self Applies At Full Turns (PIT3665M)

Publication date: 2023-08-18
Reference number: PIT3665M
Supersedes refnos: PIT3665, PIT3665A, PIT3665B, PIT3665C, PIT3665D, PIT3665E, PIT3665F, PIT3665G, PIT3665H, PIT3665I, PIT3665J, PIT3665K, PIT3665L

BRAKE PEDAL MOVES OR SELF APPLIES AT FULL TURNS

BRAKE PEDAL MOVES OR SELF APPLIES AT FULL TURNS

TECHNICAL SERVICE BULLETIN

Reference Number(s): 23-NA-144, Date of Issue:  Aug 18, 2023
Supercedes: This bulletin replaces PIT3665M. Please discard PIT3665M.

SERVICE INFORMATION

Brand: Model: Model Year: VIN: Engine: Transmission:
from to from to
Cadillac Escalade Models 2001 2004 - - All All
Chevrolet Avalanche 2002
Tahoe 2001
Suburban
Suburban 3500HD 2016 2019
Express 1998 2024
Silverado 2500/3500HD
Astro Van 2005
GMC Savana 2024
Sierra 2500/3500HD
Yukon 2001 2004
Safari 1998 2005
Hummer H2 2003 2007
Involved Region or Country  Middle East, Israel, and North America
Additional Options (RPOs)  Equipped With Hydro-Boost Brake System
Condition  On vehicles with a Hydro-Boost System, customers may notice during full lock turns or near full lock turns that the brake pedal will move down or self apply.
Cause  The cause of the condition may be the internal dump valve of the hydro-boost not seating properly due to contamination in the steering system.
Contamination can come from steering pump damage when the steering wheel is being held at the stops for an extended period, causing it to overheat or introduced by adding contaminated power steering fluid.

SERVICE PROCEDURE

IMPORTANT:

Service agents must comply with all International, Federal, State, Provincial, and/or Local laws applicable to the activities it performs under this bulletin, including but not limited to handling, deploying, preparing, classifying, packaging, marking, labeling, and shipping dangerous goods. In the event of a conflict between the procedures set forth in this bulletin and the laws that apply to your dealership, you must follow those applicable laws. 

The Hydro-Boost System is not serviceable and must be replaced. Refer to the proper Power Brake Booster Replacement procedure within SI.

IMPORTANT:
  • Before replacement of the Hydro-Boost System, the entire steering system (including power steering pump, lines, cooler, and gear box) must be flushed to avoid a reoccurrence.
  • If the vehicle has been in with the same concern within 20k miles (32,000 km) of previous repair then it is recommended that the entire steering system (including power steering pump, lines, cooler, and gear box) be replaced.
  • For vehicles no longer under warranty, inform the customer that replacing the Hydro-Boost unit only, could possibly result in a shorter lifespan of the unit itself and that the customer may choose to replace all other steering system components if desired, at their own expense.

PARTS INFORMATION

Use the VIN and refer to the GM Electronic Parts Catalog (EPC) to determine the proper part number to order. 

WARRANTY INFORMATION

For vehicles repaired under warranty, use:

Labor Operation Description Labor Time
2441730 Power Brake Booster Replacement Use Published Labor Operation Time

SERVICE INFORMATION

Version  1
Modified  Released August 17, 2023