Countershaft Assembly Clearance Inspection(M/T) (2016 2017 2018): Inspection

WARNING: This page is about a different car, the 2018 Honda HR-V, 2017 Honda HR-V, and 2016 Honda HR-V. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Before inspection, make sure the special bolt is tightened to the specified torque .

Countershaft Assembly Clearance - Inspect

GHH437222

Courtesy of HONDA, U.S.A., INC.

1. Measure the clearance between 1st gear (A) and the countershaft reverse gear (B) with a dial indicator (C).

If the clearance exceeds the service limit, go to step 2.
If the clearance is within the service limit, go to step 4.

Standard:
	0.06-0.16 mm (0.0024-0.0063 in)
Service Limit:
	0.16 mm (0.0063 in)

GHH437223

Courtesy of HONDA, U.S.A., INC.

2. Measure the length of the countershaft reverse gear as shown.

If the length is not within the standard, replace the countershaft reverse gear.
If the length is within the standard, go to step 3.

Standard:
	24.03-24.08 mm (0.9461-0.9480 in)

GHH437224

Courtesy of HONDA, U.S.A., INC.

3. Measure the thickness of 1st gear.

If the thickness is less than the service limit, replace 1st gear.
If the thickness within the service limit, replace the 1st/2nd synchro hub and the 1st/2nd synchro sleeve as a set.

23.92 mm (0.9417 in)

Standard:
	23.92-23.97 mm (0.9417-0.9437 in)
Service Limit:

GHH437225

Courtesy of HONDA, U.S.A., INC.

4. Measure the clearance between 2nd gear (A) and 3rd gear (B) with a feeler gauge (C). If the clearance exceeds the service limit, go to step 5.

Standard:
	0.06-0.21 mm (0.0024-0.0083 in)
Service Limit:
	0.21 mm (0.0083 in)

GHH437226

Courtesy of HONDA, U.S.A., INC.

5. Measure the length of the 2nd gear distance collar.

If the length is not within the standard, replace the 2nd gear distance collar.
If the length is within the standard, go to step 6.

Standard:
	26.53-26.58 mm (1.0445-1.0465 in)

GHH437227

Courtesy of HONDA, U.S.A., INC.

6. Measure the thickness of 2nd gear as shown.

If the thickness is less than the service limit, replace 2nd gear.
If the thickness is within the service limit, replace the 1st/2nd synchro hub and the 1st/2nd synchro sleeve as a set.

Standard:
	29.42-29.47 mm (1.1583-1.1602 in)
Service Limit:
	29.42 mm (1.1583 in)