Transfer Assembly Disassembly and Reassembly: Disassembly

NOTE: 

• Where icon is shown, further information shown below.
• Refer to the Exploded View as needed during the following procedure.

1 

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	Detailed information, notes and precautions
	Replace

1. Transfer Hypoid Drive Gear/Shaft Assembly - Remove
2. Transfer Driven Gear - Remove

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   1. Cut the lock tab (A) on the locknut (B) of the transfer output shaft using a chisel. NOTE: Be careful not to damage the shaft. Make sure the tab completely clears the groove to prevent damaging the shaft.

   Courtesy of HONDA, U.S.A., INC.

   2. Secure the transfer hypoid drive gear/shaft assembly (A) in a bench vise (B) with hex wrench (C). 3. Remove the locknut (D).

   Courtesy of HONDA, U.S.A., INC.

   4. Remove the transfer driven gear (A) and the thrust washer (B) using a puller (C).

3. Companion Flange - Remove

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   1. Cut the lock tab (A) on the locknut (B) of the transfer output shaft using a chisel. NOTE: Be careful not to damage the shaft. Make sure the tab completely clears the groove to prevent damaging the shaft.

   Courtesy of HONDA, U.S.A., INC.

   2. Secure the transfer housing (A) in a bench vise (B). NOTE: To prevent damaging the transfer housing, always use wood blocks or equivalent materials (C) between the transfer housing and the bench vise. 3. Install the companion holder, then loosen the locknut. 4. Remove the companion holder.

4. Transfer Hypoid Driven Gear - Remove
5. Transfer Oil Seal - Remove