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Rear Differential Disassembly and Reassembly: Reassembly: Procedure

WARNING: This page is about a different variant/trim than selected.
NOTE:

Numbered call-outs in figure pertain to list numbers in following procedure.

Fig 1: Exploded View Of Rear Differential Components With Torque Specifications For Reassembly (1 Of 3)
GHH376140Courtesy of HONDA, U.S.A., INC.
Torque: N.m (kgf.m, lbf.ft)
Replace
NOTE:

Numbered call-outs in figure pertain to list numbers in following procedure.

Fig 2: Exploded View Of Rear Differential Components With Torque Specifications For Reassembly (2 Of 3)
GHH376141Courtesy of HONDA, U.S.A., INC.
Torque: N.m (kgf.m, lbf.ft)
Replace
NOTE:

Numbered call-outs in figure pertain to list numbers in following procedure.

Fig 3: Exploded View Of Rear Differential Components With Torque Specifications For Reassembly (3 Of 3)
GHH376142Courtesy of HONDA, U.S.A., INC.
Torque: N.m (kgf.m, lbf.ft)
Replace
  1. Rear Differential Solenoid Valve - Install
  2. Oil Pump Body Assembly - Install
  3. Differential Clutch Assembly - Install
  4. Baffle Cover - Install
  5. Oil Pump Case - Install
    GHH376143Courtesy of HONDA, U.S.A., INC.
    		 1. Remove the dirt and oil from the sealing surfaces.

    2. Apply liquid gasket (P/N 08718-0004 or 08718-0009) evenly to the sealing surface.

    3. Install the component within 5 minutes of applying the liquid gasket. Make sure you seal the entire circumference of the bolt holes to prevent fluid leakage.

    NOTE: 

    • If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply the new liquid gasket.
    • Allow it to cure at least 30 minutes after assembly before filling the differential with recommended fluid.
  6. Fluid Strainer - Install
  7. Inner Rotor/Outer Rotor - Install
    GHH376144Courtesy of HONDA, U.S.A., INC.

    NOTE: 

    • While aligning the notch-cut (A) of the inner rotor (B) with the notch-cut of the clutch guide shaft (C), install the inner rotor and the outer rotor (D).
    • Install the inner rotor and the outer rotor with the marks (E) facing the oil pump case side.
  8. Oil Pump Cover - Install
  9. Oil Seal (Propeller Shaft Side) - Install
    GHH376145Courtesy of HONDA, U.S.A., INC.
    		 1. Install the oil seal (A) even and flush with the rear differential oil pump cover using the 40 mm I.D. driver handle.
  10. Companion Flange - Install
    GHH376146Courtesy of HONDA, U.S.A., INC.
    		 1. Set the companion flange (A) to the clutch guide shaft.

    2. Drive on the companion flange using the 41.8 mm oil seal driver.
    GHH376147Courtesy of HONDA, U.S.A., INC.
    		 3. Check the length of clutch guide shaft as shown.
    NOTE:  Make sure to drive on the companion flange until 2 to 3 thread pitches of the clutch guide shaft appears.
    GHH376148Courtesy of HONDA, U.S.A., INC.
    		 4. Apply rear differential fluid to the used locknut.

    5. Set the used locknut to the clutch guide shaft.

    6. Install the companion flange holder and the holder handle on the companion flange.

    7. Tighten the used locknut.

    8. Remove the used locknut, the companion flange holder, and the holder handle.

    9. Check the companion flange has been set to the bottom.
  11. Back-Up Ring - Install
  12. Spring Washer - Install

    NOTE:  Make sure the spring washer is installed in the correct direction.

  13. Locknut - Install
    GHH376149Courtesy of HONDA, U.S.A., INC.
    		 1. Install the companion flange holder and the holder handle on the companion flange.

    2. Tighten the locknut to the specified torque.
    GHH376150Courtesy of HONDA, U.S.A., INC.
    		 3. Stake the locknut tab (A) into the groove in the clutch guide shaft.
  14. Pump Drive Joint - Install
    GHH376151Courtesy of HONDA, U.S.A., INC.
    		 1. Align the bulge (A) of pump drive joint with the groove (B) of the rear differential.
  15. Rear Differential Pump Motor - Install
    GHH376152Courtesy of HONDA, U.S.A., INC.
    		 1. Align the shaft (A) of the rear differential pump motor with the groove (B) of the pump drive joint.
  16. Rear Differential Solenoid Valve Connector Assembly - Install
  17. Rear Differential Fluid Pressure Sensor - Install
  18. Rear Differential Fluid Temperature Sensor - Install
  19. Sensor Cover - Install
  20. Oil Seals (Driveshaft Side) - Install
    GHH376153Courtesy of HONDA, U.S.A., INC.
    		 1. Install the oil seal (A) even and flush with the machined edge of the differential carrier assembly using the 40 mm I.D. driver handle.
  21. Drain Plug - Install
  22. Filler Plug - Install
  23. Harness Bracket D - Install
  24. Harness Bracket B - Install
  25. Harness Bracket A - Install
  26. Rear Differential Subharness - Install
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