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Battery Pack Disassembly and Reassembly: Disassembly: Procedure

WARNING: This page is about a different variant/trim than selected.
NOTE:

Numbered call-outs in figure pertain to list numbers in following procedure.

Fig 1: Exploded View Of Battery Pack Components For Disassembly (1 Of 4)
GHH376608Courtesy of HONDA, U.S.A., INC.
NOTE:

Numbered call-outs in figure pertain to list numbers in following procedure.

Fig 2: Exploded View Of Battery Pack Components For Disassembly (2 Of 4)
GHH376609Courtesy of HONDA, U.S.A., INC.
NOTE:

Numbered call-outs in figure pertain to list numbers in following procedure.

Fig 3: Exploded View Of Battery Pack Components For Disassembly (3 Of 4)
GHH376610Courtesy of HONDA, U.S.A., INC.
NOTE:

Numbered call-outs in figure pertain to list numbers in following procedure.

Fig 4: Exploded View Of Battery Pack Components For Disassembly (4 Of 4)
GHH376611Courtesy of HONDA, U.S.A., INC.
  1. Battery Pack Assy - Remove 
  2. Service Plug Base - Remove
    GHH376612Courtesy of HONDA, U.S.A., INC.
    		 NOTICE: 
    • High voltage electricity flows in the battery terminal and busbar after disconnecting the service plug. Do all procedures one by one and keep the terminal covers closed when you are not working on them.
    • Keep the terminal covers closed when you are not working on them.

    1. Open the terminal cover (A).

    2. Remove the negative terminal (B) then close the terminal cover.
    GHH376613Courtesy of HONDA, U.S.A., INC.
    		 3. Open the positive terminal cover (A).

    4. Remove the positive terminal (B) then close the terminal cover.

    5. Disconnect the clip (C) then remove the service plug base (D).
  3. IPU Upper Frame - Remove
    GHH376614Courtesy of HONDA, U.S.A., INC.
    		 1. Disconnect the connectors (A).

    2. Release the tabs (B).

    3. Move the harness (C) and remove the upper frame.
  4. Battery Module, High Voltage Battery Module Temperature Sensor - Position check

    NOTE:  Record the battery temperature sensor mounting position (A).

    1. Mark the battery module with a number as shown.

    GHH376615Courtesy of HONDA, U.S.A., INC.
  5. Busbar (Battery Module 1-2) - Remove
    GHH376616Courtesy of HONDA, U.S.A., INC.
    		 NOTICE: 
    • High voltage electricity flows in the battery terminal and busbar after disconnecting the service plug. Do all procedures one by one and keep the terminal covers closed when you are not working on them.
    • Never reuse a bent or damaged busbar.

    1. Open the terminal covers (A).

    2. Remove the busbar (B), then close the terminal covers.
  6. Busbar (Battery Module 3-4) - Remove
    GHH376617Courtesy of HONDA, U.S.A., INC.
    		 NOTICE: 
    • High voltage electricity flows in the battery terminal and busbar after disconnecting the service plug. Do all procedures one by one and keep the terminal covers closed when you are not working on them.
    • Never reuse a bent or damaged busbar.

    1. Open the terminal covers (A).

    2. Remove the busbar (B), then close the terminal covers.
  7. Side Plate End Bindbar - Remove
  8. Left Battery Module Assy. (Battery Module 1 and Battery Module 4) - Remove
  9. IPU Sub Harness - Remove
  10. Right Battery Module Assy. (Battery Module 2 and Battery Module 3) - Remove
  11. Battery Lower Duct, IPU Lower Frame - Remove
  12. Battery Module 1 and Battery Module 4 - Remove
  13. Battery Module 2 and Battery Module 3 - Remove
  14. High Voltage Battery Module Temperature Sensor - Remove
    GHH376618GHH376619Courtesy of HONDA, U.S.A., INC.HONDA, U.S.A., INC.
    GHH376618GHH376619Courtesy of HONDA, U.S.A., INC.HONDA, U.S.A., INC.
    		 NOTE:  Be sure to record the mounting position before removing the battery temperature sensor.

    1. Press tab (A) in the direction of the arrow.

    2. Lift the high voltage battery module temperature sensor (B) in the direction of the arrow.

    3. Remove the harness clamp (C).

    4. Remove the battery temperature sensor harness (D) from the harness holder (E).
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