Transmission (e-CVT) Disassembly and Reassembly: Disassembly: Procedure
Numbered call-outs in figure pertain to list numbers in following procedure.
| Replace |
Numbered call-outs in figure pertain to list numbers in following procedure.
| Replace |
Numbered call-outs in figure pertain to list numbers in following procedure.
| Replace |
Numbered call-outs in figure pertain to list numbers in following procedure.
| Replace |
- Transmission Fluid Pressure Sensor - Remove
NOTE: Be careful not to damage the plastic part.
- Shift Solenoid Valve A - Remove
- Shift Solenoid Valve B - Remove
- ATF Inlet Line - Remove
- ATF Outlet Line - Remove
- Filler Plug - Remove
- Sealing Bolt - Remove
- Breather Cap - Remove
- Filler Cap - Remove
- Transmission Hanger A - Remove
- Transmission Hanger B - Remove
- Park Pawl Actuator - Remove
- Park Position Sensor - Remove
- Flywheel Housing - Remove
- Intermediate Shaft Oil Seal - Remove
- Input Shaft Oil Seal - Remove
- 10 x 46.5 mm Pipe - Remove
- 8 x 44.1 mm Pipe - Remove
- 10.8 x 35 mm Pipe - Remove
- Shim - Remove
- Generator Shaft - Remove
- Shim - Remove
- Input Shaft - Remove
- Over Drive Clutch - Remove
- Cotter Retainer A - Remove
1. Remove cotter retainer A by compressing the snap ring (B). - Snap Ring - Remove
- Cotter - Remove
- Parking Gear - Remove
- Countershaft and Differential - Remove
1. Remove the spacer (A). 2. Remove the countershaft (B) and the differential (C) together.
3. Remove the spacer (D).
- Countershaft Bearing Outer Race (Transmission Housing Side) - Remove
1. Remove the countershaft bearing outer race using the 45-75 mm adjustable bearing puller and a commercially available 3/8"-16 slide hammer (A). - Shim - Remove
- Over Drive Gear - Remove
- Over Drive Gear Bearing (Over Drive Clutch Side) - Remove
- Internal Snap Ring - Remove
- Over Drive Gear Bearing (Transmission Housing Side) - Remove
1. Remove the over drive gear bearing (A) (transmission housing side) using a commercially available 3.0 mm pin driver (B).
NOTE: Lightly tap the pin driver in a crisscross pattern to prevent the bearing from binding. - Internal Snap Ring - Remove
1. Remove the internal snap ring (A) by compressing it using commercially available snap ring pliers (B). - Feed Pipe Flange - Remove
- Feed Pipe A - Remove
NOTE: Replace the transmission (e-CVT), if feed pipe B replacement is required.
- Parking Brake Pawl - Remove
- Parking Pawl Spring - Remove
- Parking Shaft - Remove
- Parking Brake Rod Holder - Remove
NOTE: Pry down the lock tab (A) of the lock washer.
- ATF Magnet - Remove and Clean
- Driveshaft Oil Seal - Remove
- ATF Strainer - Remove
ATF Strainer Check
1. Clean the inlet opening (A) of the ATF strainer (B) thoroughly with compressed air, then check that it is in good condition and that the inlet opening is not clogged.
2. Check the ATF strainer for clogs, debris, or damage. If the strainer is clogged or damaged, replace it.
- Valve Body Assembly - Remove
NOTE:
- Do not disassemble the valve body assembly (A). If any problem occurs, replace the assembly.
- Remove the appropriate bolts as shown.
- Do not remove the mounting bolts (B). These bolts secure the regulator valve body (C) and the shift valve body (D).
- Separator Plate - Remove
- ATF Pump Drive Shaft A - Remove
- ATF Pump Drive Shaft B - Remove
- ATF Pump Drive Shaft A Bearing - Remove
1. Remove the ATF pump drive shaft A bearing (A) using the 12 mm bearing remover shaft set and the slide hammer. - ATF Pump Drive Shaft B Bearing - Remove
1. Remove the ATF pump drive shaft B bearing (A) using the 12 mm bearing remover shaft set and the slide hammer. - Baffle Plate - Remove
- Shim - Remove
1. Using a commercially available snap ring pliers (B), remove the shim (A) by compressing it. - Generator Shaft Bearing - Remove
1. Remove the generator shaft bearing (A) using the 20 mm bearing remover shaft set, the remover handle, and the slide hammer. - Countershaft Bearing Outer Race (Flywheel Housing Side) - Remove
1. Remove the countershaft bearing outer race (A) by heating the flywheel housing (B) using a heat gun (C).
NOTE:- Be careful not to burn yourself by the hot part.
- Do not heat the flywheel housing more than 212°F (100°C).
- Oil Guide Plate C - Remove
- Input Shaft Bearing - Remove
1. Remove the input shaft bearing (A) by heating the flywheel housing (B) using a heat gun (C).
NOTE:- Be careful not to burn yourself by the hot part.
- Do not heat the flywheel housing more than 212°F (100°C).
- Drain Plug - Remove
- Sealing Bolt - Remove