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A/C Compressor Clutch Circuit Troubleshooting

NOTE:
  • It is normal for the A/C compressor to turn off under certain conditions, such as low idle, high engine coolant temperature, hard acceleration, or high/low pressure.
  • Do not use this troubleshooting procedure if the fans are also inoperative with the A/C on. Refer to the SYMPTOM TROUBLESHOOTING INDEX .
  • Before doing any symptom troubleshooting, check for powertrain DTCs (see GENERAL TROUBLESHOOTING INFORMATION ).
  1. Check the No. 20 (7.5 A) fuse in the under-hood fuse/relay box, and the No. 36 (10 A) fuse in the under-dash fuse/relay box.

    Are the fuses OK? 

    YES  -Go to step 2.

    NO  -Replace the fuse(s) and recheck. If the fuse(s) blow again, check for a short in the No. 20 (7.5 A) and No. 36 (10 A) fuse(s) circuit.

  2. Connect the HDS to the DLC.
  3. Start the engine.
  4. Turn on the A/C.
  5. Check the A/C CLUTCH in the PGM-FI Data List with the HDS.

    Is the A/C CLUTCH on? 

    YES  -Go to step  7.

    NO  -Go to step 6.

  6. Using the HDS, confirm the following values in the PGM-FI Data List at idle.
    TP SENSOR About 0.5 V
    RPM 750-850
    ECT SENSOR 2 176-212°F (80-100°C)
    A/C SWITCH ON
    A/C PRESSURE SENSOR 196-3, 138 kPa (2.00-32.00 kgf/cm2 ) [28.4-455.1 psi]

    Are all the values within specifications? 

    YES  -Go to step 7.

    NO  -Troubleshoot the value that is not within the specifications.

  7. Remove the A/C compressor clutch relay from the under-hood fuse/relay box, and test it (see POWER RELAY TEST ).

    Is the relay OK? 

    YES  -Go to step 8.

    NO  -Replace the A/C compressor clutch relay.

  8. Measure the voltage between A/C compressor clutch relay 4P socket terminal No. 1 and body ground.
    Fig 1: Measuring Voltage Between A/C Compressor Clutch Relay 4P Socket Terminal No. 1 And Body Ground
    G08090273Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Is there battery voltage? 

    YES  -Go to step 9.

    NO  -Replace the under-hood fuse/relay box (see REMOVAL AND INSTALLATION ).

  9. Connect A/C compressor clutch relay 4P socket terminals No. 1 and No. 2 with a jumper wire.
    Fig 2: Identifying Connection Between A/C Compressor Clutch Relay 4P Socket Terminals No. 1 And 2 Using Jumper Wire
    G08090274Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Does the A/C compressor clutch click? 

    YES  -Go to step 10.

    NO  -Go to step  19.

  10. Disconnect the jumper wire.
  11. Turn the ignition switch to ON (II).
  12. Measure the voltage between A/C compressor clutch relay 4P socket terminal No. 3 and body ground.
    Fig 3: Measuring Voltage Between A/C Compressor Clutch Relay 4P Socket Terminal No. 3 And Body Ground
    G08090275Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Is there battery voltage? 

    YES  -Go to step 13.

    NO  -Repair an open in the wire between the No. 36 (10 A) fuse in the under-dash fuse/relay box and the A/C compressor clutch relay.

  13. Turn the ignition switch to LOCK (0).
  14. Reinstall the A/C compressor clutch relay.
  15. Jump the SCS line with the HDS.
    NOTE: This step must be done to protect the powertrain control module (PCM) from damage.
  16. Disconnect PCM connector A (49P).
  17. Connect PCM connector A (49P) terminal No. 13 to body ground with a jumper wire.
    Fig 4: Identifying PCM Connector A (49P) Terminal No. 13 Connection With Body Ground Using Jumper Wire
    G08090276Courtesy of AMERICAN HONDA MOTOR CO., INC.
  18. Turn the ignition switch to ON (II).

    Does the A/C compressor click? 

    YES  -Check for loose wires or poor connections at PCM connector A (49P). If the connections are good, check the PCM grounds. If the grounds are good, substitute a known-good PCM (see SUBSTITUTING THE PCM ), and recheck. If the symptom/indication goes away, replace the original PCM (see PCM REPLACEMENT ).

    NO  -Repair an open in the wire between the A/C compressor clutch relay and the PCM.

  19. Disconnect the jumper wire.
  20. Disconnect the A/C compressor clutch 1P connector.
  21. Check for continuity between A/C compressor clutch relay 4P socket terminal No. 2 and A/C compressor clutch 1P connector terminal No. 1.
    Fig 5: Checking Continuity Between A/C Compressor Clutch Relay 4P Socket Terminal No. 2 And A/C Compressor Clutch 1P Connector Terminal No. 1
    G08090277Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Is there continuity? 

    YES  -Check the A/C compressor clutch clearance, and the compressor clutch field coil (see A/C COMPRESSOR CLUTCH CHECK  ). Repair as needed.

    NO  -Repair an open in the wire between the A/C compressor clutch relay and the A/C compressor clutch.