LEMON Manuals: Even more car manuals for everyone
Home >> Honda >> 2014 >> Pilot EX, FWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Intake Manifold And Exhaust System >> Intake Manifold Removal and Installation >> Installation

Intake Manifold Removal and Installation: Installation

  1. Install the intake manifold. Tighten the bolts and nuts sequentially in three steps. Always use a new intake manifold gasket.

    Specified Torque 

    8 x 1.25 mm: 22 N.m (2.2 kgf.m, 16 lbf.ft) 

    Fig 1: Upper Cover Mounting Bolts And Nuts Installing Sequence With Torque Specifications
    G08078893Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Install the upper cover (A). Tighten the bolts and nuts sequentially in three steps. Always use a new gasket.

    Specified Torque 

    6 x 1.0 mm: 12 N.m (1.2 kgf.m, 8.9 lbf.ft) 

    Fig 2: Identifying Upper Cover
    G08078894Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Connect the water bypass hoses (A).
    Fig 3: Identifying Water Bypass And EVAP Canister Hoses, MAP Sensor, Throttle Actuator And EVAP Canister Purge Valve Connector
    G08078895Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Connect the MAP sensor connector (B), the throttle actuator connector (C), the EVAP canister purge valve connector (D), and the EVAP canister hoses (E).
  5. Connect the IMT actuator connector (A), the brake booster vacuum hose (B), and the PCV hose (C).
    Fig 4: Identifying IMT Actuator Connector, Brake Booster Vacuum Hose And PCV Hose
    G08078896Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Install the intake air duct (A), then connect the breather pipe (B).
    NOTE: When tightening the screw of the hose band (C), align the edge of the hose band (D) with the mark (E) painted on the hose band. If you tighten the screw over the mark, replace the hose band.
    Fig 5: Identifying Intake Air Duct, Breather Pipe, Screw, Hose Band And Painted Mark On Hose Band
    G08078897Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install the engine cover.
    Fig 6: Installing Engine Cover
    G08078898Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Clean up any spilled engine coolant.
  9. After installation, check that all tubes, hoses, and connectors are installed correctly.
  10. Refill the radiator with engine coolant, and bleed the air from the cooling system (see step 8 under COOLANT REPLACEMENT ).