Countershaft Disassembly

Special Tools Required 

Bearing Separator 07KAF-PS30200

1. Securely clamp the countershaft assembly in a bench vise with wood blocks.
   Fig 1: Securing Clamp Countershaft Assembly On Bench Vise Using Wood Blocks

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2. Remove the special bolt (left-hand threads).
3. Support 6th gear (A) on bearing separator (B), and press the countershaft out of the ball bearing (C), the 32 mm shim, and 6th gear using an attachment (D) and a press (E).
   Fig 2: Pressing Countershaft Out Of Ball Bearing, 6th Gear Using Attachment And Press

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
4. Support 4th gear (A) on bearing separator (B), and press the countershaft (C) out of 4th gear and 5th gear using an attachment (D) and a press (E).
   Fig 3: Pressing Countershaft Out Of 4th Gear And 5th Gear Using Attachment And Press

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
5. Support 2nd gear (A) on bearing separator (B), and press the countershaft (C) out of 2nd gear and 3rd gear using an attachment (D) and a press (E).
   Fig 4: Pressing Countershaft Out 2nd Gear And 3rd Gear Using Attachment And Press

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
6. Remove the needle bearing (A), the 2nd gear distance collar (B), the friction damper (C), the double cone synchro assembly (D), and the synchro spring (E) from the countershaft (F).
   Fig 5: Identifying Needle Bearing, 2nd Gear Distance Collar, Friction Damper, Double Cone Synchro Assembly And Synchro Spring Of Countershaft

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
7. Remove the reverse gear (A), the 1st/2nd synchro hub (B), the synchro spring (C), the synchro ring (D), and the friction damper (E) from the countershaft (F).
   Fig 6: Identifying Reverse Gear, 1st/2nd Synchro Hub, Synchro Spring, Synchro Ring And Friction Damper From Countershaft

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
8. Remove 1st gear (G), the needle bearing (H), and the 1st gear distance collar (I) from the countershaft.