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Water Outlet Removal and Installation: Installation

  1. Remove all of the old liquid gasket from the water outlet mating surfaces, the bolts, and the bolt holes.
  2. Clean and dry the water outlet mating surfaces.
  3. Apply liquid gasket (P/N 08718-0004) to the cylinder head mating surface of the water outlet and to the inside edge of the bolt holes. Install the component within 5 minutes of applying the liquid gasket.
    NOTE:
    • Apply a 2.5 mm (0.098 in) diameter bead of liquid gasket along the broken line (A).
    • If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
      Fig 1: Identifying Liquid Gasket Applying Area
      G06949662Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Install the water outlet (A).
    NOTE:
    • After assembly, wait at least 30 minutes before filling the engine with coolant.
    • Do not run the engine for at least 3 hours after installing the water outlet.
      Fig 2: Water Outlet, ECT Sensor 1 With O-Ring With Torque Specifications
      G06949663Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Install ECT sensor 1 (B) with a new O-ring (see ECT SENSOR 1 REPLACEMENT ).
  6. Connect the upper radiator hose (A), the water bypass hose (B), and the heater hose (C).
    Fig 3: Identifying Upper Radiator Hose, Water Bypass Hose And Heater Hose
    G06949664Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install the harness holder (A).
    Fig 4: Harness Holder, Heater Hose Bracket, Ground Cable And Water Bypass Hose With Torque Specifications
    G06949665Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Install the heater hose bracket (B) and the ground cable (C), then connect the water bypass hose (D) to the water outlet.
  9. Clean up any spilled engine coolant.
  10. Install the harness clamps (A) with the harness holders (B).
    Fig 5: Identifying Harness Clamps And Harness Holders
    G06949666Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Connect the following engine wire harness connectors and wire harness clamps:
    • Four injector connectors
    • Rocker arm oil control valve connector
    • Rocker arm oil pressure switch connector
    • ECT sensor 1 connector
    • CMP sensor connector
    • A/F sensor connector
    • Secondary HO2S connector
    • Oil pressure switch connector
    • Knock sensor connector
  12. Install the intake manifold/chamber assembly (see INSTALLATION ).
  13. Install the throttle body (see THROTTLE BODY REMOVAL/INSTALLATION ).
  14. Refill the radiator with engine coolant, and bleed the air from the cooling system (see COOLANT REPLACEMENT  ).
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