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Home >> Honda >> 2013 >> CR-Z Base, Automatic CVT Trans >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Driveline/Axle >> Driveshaft Reassembly >> Outboard Joint Side

Outboard Joint Side

  1. Wrap the splines with vinyl tape (A) to prevent damaging the outboard boot.
    Fig 1: Identifying Splines With Vinyl Tape And Clamp Bands
    G06951330Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Install new ear clamp bands (B) and the outboard boot onto the driveshaft, then remove the vinyl tape. Be careful not to damage the outboard boot.
  3. Make sure to check the size of a new stop ring.
    NOTE: To avoid driveshaft and vehicle damage, make sure you install a new stop ring.
    Fig 2: Identifying Outer And Inner Diameter Of Stop Ring
    G06951331Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Stop ring specifications 

    STOP RING SPECIFICATIONS

    Model Over diameter (A) Wire diameter (B)
    M/T 26.0 mm (1.024 in) 2.0 mm (0.079 in)
    CVT 23.5 mm (0.925 in) 2.0 mm (0.079 in)
  4. Install the stop ring (A) into the driveshaft groove (B).
    Fig 3: Identifying Stop Ring On Driveshaft Groove
    G06951332Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Pack about 35 g (1.23 oz) of grease included in the new outboard boot set into the driveshaft hole in the outboard joint.
    NOTE: If you are installing a new outboard joint, the grease is already installed.
    Fig 4: Applying Grease On Outboard Boot Set
    G06951333Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Insert the driveshaft (A) into the outboard joint (B) until the stop ring (C) is close to the joint.
    Fig 5: Inserting Driveshaft Into Outboard Joint
    G06951334Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. To completely seat the outboard joint, pick up the driveshaft and the joint, and tap or hit the assembly onto a hard surface from a height of about 10 cm (3.9 in).
    NOTE: Do not use a hammer as excessive force may damage the driveshaft. Be careful not to damage the threaded section (A) of the outboard joint.
    Fig 6: Pressing Outboard Joint
    G06951335Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Check the alignment of the paint mark (A) you made with the outboard joint end (B).
    NOTE: To avoid driveshaft and vehicle damage, the shaft must be all the way into the outboard joint to ensure the stop ring is properly seated.
    Fig 7: Checking Alignment Of Paint Mark On Outboard Joint End
    G06951336Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Pack the outboard joint (A) with the remaining joint grease included in the new outboard boot set.

    Total grease quantity 

    Outboard joint: 

    OUTBOARD JOINT GREASE QUANTITY REFERENCE

    Model Quantity
    M/T 85-95 g (3.00-3.35 oz)
    CVT 90-100 g (3.17-3.53 oz)
    Fig 8: Applying Grease On Outboard Boot Set
    G06951337Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Fit the boot ends (A) onto the driveshaft (B) and the outboard joint (C). Bleed any excess air from the boot by inserting a flat-tipped screwdriver between the boot and the joint.
    Fig 9: Identifying Boot Ends On Driveshaft And Outboard Joint
    G06951338Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Inspect the length (A) of the driveshafts to the figure as shown, then adjust the boots to halfway between full compression and full extension.

    Driveshaft type 1 

    Fig 10: Identifying Length Of Driveshafts (Driveshaft Type 1)
    G06951339Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Driveshaft type 2 

    Fig 11: Identifying Length Of Driveshafts (Driveshaft Type 2)
    G06951340Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Driveshaft Length 

    DRIVESHAFT LENGTH SPECIFICATION

    Model Driveshaft Type Specified length (A)
    M/T Left 1 513-518 mm (20.20-20.39 in)
    Right 2 472-477 mm (18.58-18.78 in)
    CVT Left 1 509-514 mm (20.04-20.24 in)
    Right 1 824-829 mm (32.44-32.64 in)
  12. Close the ear portion (A) of the band using a commercially available boot band clamp tool (Kent-Moore J-35910 or equivalent) (B).
    Fig 12: Closing Ear Portion Of Band Using Boot Band Clamp Tool
    G06951341Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Check the clearance between the closed ear portion of the band. If the clearance is not within the standard, close the ear portion of the band tighter.
    Fig 13: Identifying Clearance Between Closed Ear Portion Of Band
    G06951342Courtesy of AMERICAN HONDA MOTOR CO., INC.
  14. Repeat steps  12 and  13 for the band on the other end of the boot.