Door Outer Handle Replacement
Special Tools Required
KTC Trim Tool Set SOJATP2014*
*Available through the Honda Tool and Equipment Program, 888-424-6857
NOTE:
- Put on gloves to protect your hands.
- Take care not to scratch the door or the related parts.
- Use the appropriate tool from the KTC trim tool set to avoid damage when removing components.
- Remove the door panel (see DOOR PANEL REMOVAL/INSTALLATION ).
- Raise the glass fully.
- Remove the screws, then remove the pull pocket brackets (A).
- Disconnect the power door lock actuator connector (A), and detach the door harness clips (B).
- Remove the plastic cover (C) as needed.
- Remove the plug cap (D).
- Pass the door harness (E) through the slit (F) in the plastic cover.NOTE: If the plastic cover is damaged or torn, replace it with a new one.
- Remove the door latch (see DOOR LATCH REPLACEMENT ).
- Remove the maintenance cap (A) and the door outer handle hole seal (B).
- Loosen the bolt (A) of the rear side of the door outer handle (B).
- Remove the bolt (C) of the front side of the door outer handle.
- Remove the lock cylinder cable (A) (driver's door) and slide the outer handle protector (B) forward, then remove it.
- Driver's door: If the retainer (C) of the cylinder cable/key cylinder is damaged, release the hooks (D), then replace it with a new one.
- Remove the outer handle (A) from the door (B).NOTE: Take care not to scratch the door.
- Remove the rod fastener (A) from the outer handle base (B), then replace the rod fastener with a new one.
- Install the removed parts in the reverse order of removal, and note these items:
- Make sure that the actuator connector is plugged in properly, and that the outer handle rod is connected securely.
- Make sure the door handle operates properly.
- Make sure the door key cylinder/door lock operates properly.
- When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its outside perimeter to seal out water.
- Push the clips and hooks into place securely.