Camshaft, Rocker Arm Assembly, Camshaft Seal, and Pulley Installation: Front
- Loosen the locknuts and the adjusting screws.
- Clean and dry the camshaft oil seal housing.
- Apply a light coat of new engine oil around the camshaft oil seal.
- Gently tap the new camshaft oil seal (A) into the cylinder head.
- -1 Tap the camshaft oil seal in squarely.
- -2 Install the oil seal about 0.5-1.5 mm (0.02-0.06 in.) below the surface of the cylinder head.
- Insert the camshaft (B) into the cylinder head, then install the camshaft thrust cover (C). Always use a new O-ring (D). Apply new engine oil to the journals and the cam lobes.
- Clean the excess grease off the camshaft, and check that the oil seal lip is not distorted.
- Install the dowel pin (E).
- If the rocker arm assembly is disassembled, reassemble the rocker arm assembly (see ROCKER ARM AND SHAFT DISASSEMBLY/REASSEMBLY ).
- Remove all of the old liquid gasket from the rocker shaft holder and the cylinder head.
- Apply liquid gasket (P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009) to the rocker shaft holder mating surface of the cylinder head. Install the component within 5 minutes of applying the liquid gasket.NOTE:
- Apply liquid gasket about 2.5 mm (0.098 in.) diameter bead along the broken line (A).
- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply the new liquid gasket.
- Set the rocker arm assembly in place, and loosely install the bolts. Make sure that the rocker arms are properly positioned on the valve stems.NOTE:
- Wait at least 30 minutes before filling the engine with oil.
- Do not run the engine for at least 3 hours after installing the rocker arm assembly.
- Tighten each bolt two turns at a time in the sequence shown to ensure that the rockers do not bind on the valves.
When the rocker shaft bridge is reused:
Specified Torque 8 x 1.25 mm:
24.5 N.m (2.5 kgf.m, 18 lbf.ft)
When a new rocker shaft bridge is installed:
Specified Torque 8 x 1.25 mm:
1st: 28 N.m (2.9 kgf.m, 21 lbf.ft), then loosen the bolts.
2nd: 24.5 N.m (2.5 kgf.m, 18 lbf.ft)
- Install the injector base (A). Always use a new gasket (B).
- Apply new engine oil to the threads of the camshaft pulley mounting bolt (A). Install the back cover (B), then install the camshaft pulley (C).
- Set the camshaft pulley to top dead center (TDC) before bolting them onto the engine block (see step 6 on CYLINDER HEAD INSTALLATION ).