Clutch Clearance Inspection

Special Tools Required 

Clutch Compressor Attachment 07ZAE-PRP0100

1. Set a dial indicator (A) on the clutch end-plate (B).
   Fig 1: Setting Dial Indicator On Clutch End-Plate

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Zero the dial indicator with the clutch end-plate lifted up to the snap ring (C).
3. Release the clutch end-plate to lower it, then put the clutch compressor attachment on the end-plate (A).
   Fig 2: Pressing Clutch Compressor Attachment Down With 147.1 N (15.00 kgf, 33.07 lbf) Using Force Gauge With Torque Specifications

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
4. Press the clutch compressor attachment down with 147.1 N (15.00 kgf, 33.07 lbf) (B) using a force gauge or equivalent, and read the dial indicator (C).
5. The dial indicator reads the clearance (D) between the clutch end-plate and the top disc (E). Take measurements in at least three places, and use the average as the actual clearance.

   Clearance Between Clutch End-Plate and Top Disc 

   Standard: 

   1st Clutch: 1.50-1.70 mm (0.0591-0.0669 in) 

   2nd Clutch: 1.25-1.45 mm (0.0492-0.0571 in) 

   3rd Clutch: 1.25-1.45 mm (0.0492-0.0571 in) 

   4th Clutch: 1.50-1.70 mm (0.0591-0.0669 in) 

   5th Clutch: 1.25-1.45 mm (0.0492-0.0571 in) 

   6th Clutch: 1.25-1.45 mm (0.0492-0.0571 in) 

6. If the measurement is out of the standard, replace the clutch assembly.