LEMON Manuals: Even more car manuals for everyone
Home >> Honda >> 2009 >> S2000 Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Cylinder Head >> Cylinder Head Cover Installation

Cylinder Head Cover Installation

  1. Thoroughly clean the head cover gasket and the groove.
  2. Install the head cover gasket in the groove of the cylinder head cover.
  3. Set the spark plug seal (A) on the spark plug tube. Install the cylinder head cover (B) on the cylinder head.
    NOTE:
    • Take care not to damage the spark plug seals when installing the cylinder head cover.
    • Visually inspect the spark plug seals for damage.
    Fig 1: Setting Spark Plug Seal On Spark Plug Tube
    G03692297Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Inspect the cylinder head cover washers. Replace any washers and rubber seals that are damaged or deteriorated.
  5. Clean the washer mating surfaces of the cylinder head cover.
  6. Install the head cover washers (A).
    Fig 2: Installing Head Cover Washers
    G03692298Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Make sure the rubber seals (B) are securely seated on the cylinder head cover.
  8. Tighten the bolts in two or three steps. In the final step, tighten all bolts, in sequence, to 12 N.m (1.2 kgf.m,8.7 lbf.ft).
    Fig 3: Identifying Tightening Sequence Of Cylinder Head Cover Bolts
    G03692299Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Install the ignition coil (see IGNITION COIL REMOVAL/INSTALLATION ).
  10. Install the harness clams (A).
    Fig 4: Installing Harness Clamps
    G03692300Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Install the positive crankcase ventilation (PCV) hose (A) and breather hose (B), then insert the dipstick (C).
    Fig 5: Installing Positive Crankcase Ventilation (PCV) Hose, Breather Hose And Dipstick
    G03692301Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. 2000-2005 models: Connect the camshaft position (CMP) sensor A (top dead center (TDC) sensor 1) connector and CMP sensor B (TDC sensor 2) connector.
    Fig 6: Connecting Camshaft Position (CMP) Sensor A Connector And CMP Sensor B Connector - 2000-2005 Models
    G03692302Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. 2006-09 model: Connect the camshaft position (CMP) sensor connector.
    Fig 7: Connecting Camshaft Position (CMP) Sensor Connector - 2006-08 Model
    G03692303Courtesy of AMERICAN HONDA MOTOR CO., INC.