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Home >> Honda >> 2005 >> Pilot EX >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Cylinder Head >> Cylinder Head Cover Installation

Cylinder Head Cover Installation

  1. Clean the head cover contacting surfaces with a shop towel.
  2. Visually check the spark plug seals for damage. Replace if necessary.
  3. Set the spark plug seals (A) on the spark plug tubes, and install the cylinder head cover (B).

    FRONT: 

    Fig 1: Installing Front Cylinder Head Cover
    G04545631Courtesy of AMERICAN HONDA MOTOR CO., INC.

    REAR: 

    Fig 2: Installing Rear Cylinder Head Cover
    G04545632Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Inspect the cover washer (C). Replace any washer that is damaged or deteriorated.
  5. Tighten the bolts in two or three steps. In the final step tighten all bolts, in sequence, 12 N.m (1.2 kgf.m, 8.7 lbf.ft).
    Fig 3: Identifying Front Cylinder Head Cover Bolts Tightening Sequence
    G04545633Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Tighten the harness holder mounting bolts (A) and the power steering hose bracket mounting bolt (B).
    Fig 4: Tightening Harness Holder Mounting Bolts And Power Steering Hose Bracket Mounting Bolt
    G04545634Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install the harness clamps (C) and breather hose (D).
  8. Connect the three injector connectors to the injectors on the cylinder head.
  9. Tighten the three bolts (A) securing the harness holder and bracket, then install the harness clamp (B) and dipstick (C).
    Fig 5: Installing Bolts (A) Securing Harness Holder, Bracket, Harness Clamp (B) And Dipstick (C)
    G04545635Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Install the six ignition coils (see IGNITION COIL REMOVAL/INSTALLATION ).
  11. Install the intake manifold (see INSTALLATION ).
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