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Home >> Honda >> 2004 >> Insight Automatic CVT >> Repair and Diagnosis >> Engine Performance >> Testing & Diagnosis >> Fuel Supply System >> Fuel Pump/Fuel Gauge Sending Unit Replacement >> CVT model, 2006 M/T model

CVT model, 2006 M/T model

  1. Remove the fuel tank; 2000-2005 models (see 2000-2005 MODELS  ), 2006 model (see 2006 MODEL  ).
  2. Disconnect the quick-connect fittings from the fuel tank unit.
  3. Using the special tool, loosen the fuel tank unit locknut (A).
    Fig 1: Loosening Fuel Tank Unit Locknut And Torque Specifications (CVT Model, 2006 M/T Model)
    G03681073Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Remove the bracket (A), the fuel pressure regulator assembly (B), the fuel filter (C), the fuel gauge sending unit (D), the case (E), and the wire harness (F).
    Fig 2: Removing Bracket, Fuel Pressure Regulator Assembly, Fuel Filter, Fuel Gauge Sending Unit, Case, And Wire Harness
    G03681074Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. When connecting the fuel pump, make sure the connection is secure and the suction filter (G) is firmly connected to the fuel pump (H).
  6. Install the parts in the reverse order of removal with a new base gasket (I), then check these items:
    • When connecting the wire harness, make sure the connection is secure and the connectors (J) are firmly locked into place.
    • Do not push the lower part of the suction filter.
    • When installing the fuel gauge sending unit, make sure the connection is secure and the connector is firmly locked into place. Be careful not to bend or twist it excessively.
    • When installing the fuel pump assembly, align the marks (K) on the fuel tank (L) and the fuel tank unit (M).