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Home >> Honda >> 2000 >> Insight >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Cylinder Head >> Cylinder Head Cover Installation

Cylinder Head Cover Installation

  1. Install the head cover gasket in the groove of the cylinder head cover.
  2. Install the cylinder head cover on the cylinder head.
  3. Tighten the bolts in two or three steps. In the final step, tighten all bolts, in sequence, to 12 N.m (1.2 kgf.m,8.7 lbf.ft).
    Fig 1: Cylinder Head Cover Bolt Tightening Sequence
    G00244232Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Install the fuel return hose (A), and install the fuel feed hose (B) with new washers (C) (2000-2003 models) or with a new O-ring (2004-2006 models).

    2000-2003 models: 

    Fig 2: Installing Fuel Return Hose (2000-2003 Models)
    G03680414Courtesy of AMERICAN HONDA MOTOR CO., INC.

    This illustration shows the M/T model

    2004-2005 models: 

    Fig 3: Installing Fuel Return Hose And Torque Specifications (2004-2005 Models)
    G03680415Courtesy of AMERICAN HONDA MOTOR CO., INC.

    This illustration shows the M/T model.

    2006 model: 

    Fig 4: Installing Fuel Return Hose (2006 Models)
    G03680416Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. 2000-2004 models: Install the positive crankcase ventilation (PCV) valve.
    Fig 5: Installing Positive Crankcase Ventilation (PCV) Valve (2000-2004 Models)
    G03680417Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. 2005-2006 models: Install the PCV hose.
    Fig 6: Installing PCV Hose And Torque Specifications(2005-2006 Models)
    G03680418Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install the engine cover.
    Fig 7: Installing Engine Cover
    G03680419Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Inspect for fuel leaks. Turn the ignition switch ON (II) (do not operate the starter) so that the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.