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Home >> Geo >> 1994 >> Prizm Base, Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 1.6L 4-CYL - VIN [6] & 1.8L 4-CYL - VIN [8] >> Removal & Installation >> Camshaft >> Disassembly & Inspection

Disassembly & Inspection

  1. To disassemble intake camshaft, insert pins "A" and "B" in sub-gear holes. See Fig 1 . Using screwdriver, rotate sub-gear clockwise and remove service bolt. Remove pins. Remove snap ring, wave washer, sub-gear and gear spring. See Fig 2 .
  2. Inspect components for damage. Measure camshaft journal diameter, lobe height and journal runout. Replace camshaft if measurements are not within specification. See CAMSHAFT  table under ENGINE SPECIFICATIONS.
  3. Install camshaft in cylinder head without sub-gear. Using Plastigage, check camshaft oil clearance. Tighten camshaft bearing cap bolts to specification when checking oil clearance. See TORQUE SPECIFICATIONS  . Replace camshaft and/or cylinder head if oil clearance is not within specification. See CAMSHAFT  table under ENGINE SPECIFICATIONS.
  4. Check camshaft end play with camshaft bearing cap bolts tightened to specification. Replace camshaft and/or cylinder head if end play is not within specification. See CAMSHAFT  table under ENGINE SPECIFICATIONS.
  5. Use a dial indicator to check gear backlash between camshaft gears. Replace both camshafts if backlash exceeds specification. See CAMSHAFT  table under ENGINE SPECIFICATIONS.
  6. Measure distance between ends of gear spring. Replace gear spring if distance is not .669-.693" (17.0-17.6 mm).
Fig 1: Removing & Installing Sub-Gear
G93E82234Courtesy of GENERAL MOTORS CORP.
Fig 2: Exploded View Of Intake Camshaft & Components
G91B00423Courtesy of GENERAL MOTORS CORP.