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ZEXEL Rotary Vane Clutch Coil And Bearing R & I: Installation

  1. Ensure coil lead is installed in original position. Install and tighten coil screws. Press pulley onto compressor using Pulley Installer (J-33940). Install snap ring and adjustment shim(s).
  2. Install clutch disc and tighten center bolt to 11-13 ft. lbs. (15-18 N.m). Using feeler gauge, ensure clearance between clutch disc and pulley is .012-.024" (.30-.60 mm). If clearance is incorrect, add or remove shim(s) as necessary. Break-in clutch by engaging and disengaging clutch 30 times.
NOTE: Shaft seal assembly servicing procedure is not available from manufacturer. Use exploded view as a guide. See Fig 1. Tighten thermal protector, if removed, to 11-13 ft.lbs. (15-18 N.m).
Fig 1: Exploded View Of Compressor (Zexel Rotary Vane)
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